Performance assessment of rotating spiral-shaped baffles built-in solar air heater: 4E and sustainability analysis

Solar air heaters (SAHs) often face efficiency limitations due to heat transfer challenges. Integrating roughness elements on the absorber plate is a common strategy, but stationary roughness induces hot spots and thermal wake zones, hindering convective heat transfer. To mitigate these issues, this...

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Main Authors: Yogeshkumar Khimsuriya, D.K. Patel, Vivek Patel, Vinay Pandit, Hashim Sahar Mohaisen, Lav Kumar Kaushik, Pranav Mehta, Himesh Patel
Format: Article
Language:English
Published: Elsevier 2025-08-01
Series:Case Studies in Thermal Engineering
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Online Access:http://www.sciencedirect.com/science/article/pii/S2214157X25006057
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author Yogeshkumar Khimsuriya
D.K. Patel
Vivek Patel
Vinay Pandit
Hashim Sahar Mohaisen
Lav Kumar Kaushik
Pranav Mehta
Himesh Patel
author_facet Yogeshkumar Khimsuriya
D.K. Patel
Vivek Patel
Vinay Pandit
Hashim Sahar Mohaisen
Lav Kumar Kaushik
Pranav Mehta
Himesh Patel
author_sort Yogeshkumar Khimsuriya
collection DOAJ
description Solar air heaters (SAHs) often face efficiency limitations due to heat transfer challenges. Integrating roughness elements on the absorber plate is a common strategy, but stationary roughness induces hot spots and thermal wake zones, hindering convective heat transfer. To mitigate these issues, this study investigates a modified SAH with novel rotating spiral-shaped baffles using a 4E framework—energy, exergy, exergoeconomic, and enviroeconomic perspectives. Results demonstrate superior performance, with configurations at P/e = 8 and e/H = 0.8 achieving peak useful heat gains of 156.78 W. The modified SAH attains daily average thermal, exergy, and thermohydraulic efficiencies of 29.55 %, 14.59 %, and 7.24 %, respectively. Exergoeconomic analysis yields a maximum parameter of 0.36 kWh/$ over 30 years, while enviroeconomic assessments indicate a reduction in CO2 emissions from 17.14 to 5.71 kg/year, with carbon credit earnings between $102.86 and $308.57. Future research can further enhance performance through novel storage media, optimized baffle design, intelligent controls, and advanced heat exchangers.
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institution Kabale University
issn 2214-157X
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publishDate 2025-08-01
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series Case Studies in Thermal Engineering
spelling doaj-art-c389e6d80b3844b5969156a0a8d062f82025-08-20T03:53:56ZengElsevierCase Studies in Thermal Engineering2214-157X2025-08-017210634510.1016/j.csite.2025.106345Performance assessment of rotating spiral-shaped baffles built-in solar air heater: 4E and sustainability analysisYogeshkumar Khimsuriya0D.K. Patel1Vivek Patel2Vinay Pandit3Hashim Sahar Mohaisen4Lav Kumar Kaushik5Pranav Mehta6Himesh Patel7Gujarat Technological University, Ahmedabad, Gujarat, 382424, India; Gujarat Technological University - Institute of Technology & Research, Mehsana, Gujarat, 382710, IndiaGovernment Engineering College, Patan, Gujarat, 384265, IndiaGujarat Technological University - Institute of Technology & Research, Mehsana, Gujarat, 382710, IndiaIndira Gandhi Engineering College Sagar Madhya Pradesh, 470021, IndiaTechnical College of Engineering, Al-Furat Al-Awsat Technical University, 54001, IraqGujarat Technological University - Institute of Technology & Research, Mehsana, Gujarat, 382710, IndiaDepartment of Mechanical Engineering, Dharmsinh Desai University, Nadiad, 387001, Gujarat, India; Corresponding author.Gujarat Technological University - Institute of Technology & Research, Mehsana, Gujarat, 382710, IndiaSolar air heaters (SAHs) often face efficiency limitations due to heat transfer challenges. Integrating roughness elements on the absorber plate is a common strategy, but stationary roughness induces hot spots and thermal wake zones, hindering convective heat transfer. To mitigate these issues, this study investigates a modified SAH with novel rotating spiral-shaped baffles using a 4E framework—energy, exergy, exergoeconomic, and enviroeconomic perspectives. Results demonstrate superior performance, with configurations at P/e = 8 and e/H = 0.8 achieving peak useful heat gains of 156.78 W. The modified SAH attains daily average thermal, exergy, and thermohydraulic efficiencies of 29.55 %, 14.59 %, and 7.24 %, respectively. Exergoeconomic analysis yields a maximum parameter of 0.36 kWh/$ over 30 years, while enviroeconomic assessments indicate a reduction in CO2 emissions from 17.14 to 5.71 kg/year, with carbon credit earnings between $102.86 and $308.57. Future research can further enhance performance through novel storage media, optimized baffle design, intelligent controls, and advanced heat exchangers.http://www.sciencedirect.com/science/article/pii/S2214157X25006057Solar air heater (SAH)Rotating spiral-shaped bafflesThermohydraulic efficiency4E analysis
spellingShingle Yogeshkumar Khimsuriya
D.K. Patel
Vivek Patel
Vinay Pandit
Hashim Sahar Mohaisen
Lav Kumar Kaushik
Pranav Mehta
Himesh Patel
Performance assessment of rotating spiral-shaped baffles built-in solar air heater: 4E and sustainability analysis
Case Studies in Thermal Engineering
Solar air heater (SAH)
Rotating spiral-shaped baffles
Thermohydraulic efficiency
4E analysis
title Performance assessment of rotating spiral-shaped baffles built-in solar air heater: 4E and sustainability analysis
title_full Performance assessment of rotating spiral-shaped baffles built-in solar air heater: 4E and sustainability analysis
title_fullStr Performance assessment of rotating spiral-shaped baffles built-in solar air heater: 4E and sustainability analysis
title_full_unstemmed Performance assessment of rotating spiral-shaped baffles built-in solar air heater: 4E and sustainability analysis
title_short Performance assessment of rotating spiral-shaped baffles built-in solar air heater: 4E and sustainability analysis
title_sort performance assessment of rotating spiral shaped baffles built in solar air heater 4e and sustainability analysis
topic Solar air heater (SAH)
Rotating spiral-shaped baffles
Thermohydraulic efficiency
4E analysis
url http://www.sciencedirect.com/science/article/pii/S2214157X25006057
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