Efficient Real-Time Tool Chatter Detection Through Bandpass Filtering
Tool Chatter or Self-Excited Vibration is a common issue in machining processes. This phenomenon arises due to various factors, such as tool rigidity, depth of cut, spindle speed, etc., leading to poor surface finish, excessive tool wear, and premature deterioration of machine components. To prevent...
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| Format: | Article |
| Language: | English |
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MDPI AG
2025-04-01
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| Series: | Machines |
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| Online Access: | https://www.mdpi.com/2075-1702/13/4/318 |
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| author | Javier Arenas Jorge Martínez de Alegría Patxi X. Aristimuño Vicente Gómez |
| author_facet | Javier Arenas Jorge Martínez de Alegría Patxi X. Aristimuño Vicente Gómez |
| author_sort | Javier Arenas |
| collection | DOAJ |
| description | Tool Chatter or Self-Excited Vibration is a common issue in machining processes. This phenomenon arises due to various factors, such as tool rigidity, depth of cut, spindle speed, etc., leading to poor surface finish, excessive tool wear, and premature deterioration of machine components. To prevent tool chatter, a real-time chatter detection algorithm was developed using a low-cost accelerometer in combination with internal machine variables. The algorithm operates without requiring a prior model of the specific tool characteristics, making it capable of detecting chatter by simply knowing the number of teeth of the active tool. Furthermore, the implementation of the detection algorithm meets the strict requirements of real-time embedded systems, ensuring high determinism, low latency, and minimal computational cost. This enables efficient and optimal integration into the machine. The developed chatter detection system was validated through machine-based experimental testing. |
| format | Article |
| id | doaj-art-c321d79a64934fe58647d3e6d8f0b016 |
| institution | DOAJ |
| issn | 2075-1702 |
| language | English |
| publishDate | 2025-04-01 |
| publisher | MDPI AG |
| record_format | Article |
| series | Machines |
| spelling | doaj-art-c321d79a64934fe58647d3e6d8f0b0162025-08-20T03:13:32ZengMDPI AGMachines2075-17022025-04-0113431810.3390/machines13040318Efficient Real-Time Tool Chatter Detection Through Bandpass FilteringJavier Arenas0Jorge Martínez de Alegría1Patxi X. Aristimuño2Vicente Gómez3Fagor Aotek, Bº San Andrés 19, 20500 Arrasate-Mondragón, SpainFagor Aotek, Bº San Andrés 19, 20500 Arrasate-Mondragón, SpainFaculty of Engineering, Mondragon Unibertsitatea, 20500 Arrasate-Mondragón, SpainSystem Engineering and Automatic Control Department, University of the Basque Country (UPV/EHU), 48013 Bilbao, SpainTool Chatter or Self-Excited Vibration is a common issue in machining processes. This phenomenon arises due to various factors, such as tool rigidity, depth of cut, spindle speed, etc., leading to poor surface finish, excessive tool wear, and premature deterioration of machine components. To prevent tool chatter, a real-time chatter detection algorithm was developed using a low-cost accelerometer in combination with internal machine variables. The algorithm operates without requiring a prior model of the specific tool characteristics, making it capable of detecting chatter by simply knowing the number of teeth of the active tool. Furthermore, the implementation of the detection algorithm meets the strict requirements of real-time embedded systems, ensuring high determinism, low latency, and minimal computational cost. This enables efficient and optimal integration into the machine. The developed chatter detection system was validated through machine-based experimental testing.https://www.mdpi.com/2075-1702/13/4/318chatter detectionaccelerometerfilteringCNCreal time |
| spellingShingle | Javier Arenas Jorge Martínez de Alegría Patxi X. Aristimuño Vicente Gómez Efficient Real-Time Tool Chatter Detection Through Bandpass Filtering Machines chatter detection accelerometer filtering CNC real time |
| title | Efficient Real-Time Tool Chatter Detection Through Bandpass Filtering |
| title_full | Efficient Real-Time Tool Chatter Detection Through Bandpass Filtering |
| title_fullStr | Efficient Real-Time Tool Chatter Detection Through Bandpass Filtering |
| title_full_unstemmed | Efficient Real-Time Tool Chatter Detection Through Bandpass Filtering |
| title_short | Efficient Real-Time Tool Chatter Detection Through Bandpass Filtering |
| title_sort | efficient real time tool chatter detection through bandpass filtering |
| topic | chatter detection accelerometer filtering CNC real time |
| url | https://www.mdpi.com/2075-1702/13/4/318 |
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