Enhancing the performance of iron-based binders with seawater and CO2 sequestration

This study explores CO₂ mineralization and sequestration in a sustainable iron-based binder formulated with industrial wastes such as iron dust, fly ash, calcium carbonate, and metakaolin, along with oxalic acid variations of 0 %, 2 %, and 4 % to form complex iron carbonates. The samples were cured...

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Main Authors: V Chandralega, M Shanmugasundaram, David Stone
Format: Article
Language:English
Published: Elsevier 2025-07-01
Series:Case Studies in Construction Materials
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Online Access:http://www.sciencedirect.com/science/article/pii/S2214509525001652
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author V Chandralega
M Shanmugasundaram
David Stone
author_facet V Chandralega
M Shanmugasundaram
David Stone
author_sort V Chandralega
collection DOAJ
description This study explores CO₂ mineralization and sequestration in a sustainable iron-based binder formulated with industrial wastes such as iron dust, fly ash, calcium carbonate, and metakaolin, along with oxalic acid variations of 0 %, 2 %, and 4 % to form complex iron carbonates. The samples were cured under controlled CO2 conditions and evaluated through compressive strength tests, and microstructural analysis, XRD, and FTIR results. In this study normal water and seawater were employed as the CO₂-capturing media, enabling mass transfer for reactions under ambient conditions. Experimental results showed that 2 % oxalic acid in potable water and 4 % oxalic acid in seawater yielded the maximum compressive strength after 28 days. Microstructural analysis revealed that oxalic acid enhanced the matrix densification and mechanical strength by promoting siderite and calcite formation through improved ion dissolution, whereas its absence led to decreased CO2 diffusion and reduced mechanical strength. Seawater with its high alkalinity and mineral content, significantly augmented the carbonation efficiency, validating its potential as an effective medium for sustainable binders in CO2 sequestration.
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series Case Studies in Construction Materials
spelling doaj-art-c1b12f00eb304e2a81f3cbb08497ce8c2025-02-10T04:34:24ZengElsevierCase Studies in Construction Materials2214-50952025-07-0122e04367Enhancing the performance of iron-based binders with seawater and CO2 sequestrationV Chandralega0M Shanmugasundaram1David Stone2School of Civil Engineering, Vellore Institute of Technology, Chennai 600127, IndiaCorresponding author.; School of Civil Engineering, Vellore Institute of Technology, Chennai 600127, IndiaSchool of Civil Engineering, Vellore Institute of Technology, Chennai 600127, IndiaThis study explores CO₂ mineralization and sequestration in a sustainable iron-based binder formulated with industrial wastes such as iron dust, fly ash, calcium carbonate, and metakaolin, along with oxalic acid variations of 0 %, 2 %, and 4 % to form complex iron carbonates. The samples were cured under controlled CO2 conditions and evaluated through compressive strength tests, and microstructural analysis, XRD, and FTIR results. In this study normal water and seawater were employed as the CO₂-capturing media, enabling mass transfer for reactions under ambient conditions. Experimental results showed that 2 % oxalic acid in potable water and 4 % oxalic acid in seawater yielded the maximum compressive strength after 28 days. Microstructural analysis revealed that oxalic acid enhanced the matrix densification and mechanical strength by promoting siderite and calcite formation through improved ion dissolution, whereas its absence led to decreased CO2 diffusion and reduced mechanical strength. Seawater with its high alkalinity and mineral content, significantly augmented the carbonation efficiency, validating its potential as an effective medium for sustainable binders in CO2 sequestration.http://www.sciencedirect.com/science/article/pii/S2214509525001652Iron binderCO2 sequestrationCarbonation mechanismSeawaterCharacterizationCompressive strength
spellingShingle V Chandralega
M Shanmugasundaram
David Stone
Enhancing the performance of iron-based binders with seawater and CO2 sequestration
Case Studies in Construction Materials
Iron binder
CO2 sequestration
Carbonation mechanism
Seawater
Characterization
Compressive strength
title Enhancing the performance of iron-based binders with seawater and CO2 sequestration
title_full Enhancing the performance of iron-based binders with seawater and CO2 sequestration
title_fullStr Enhancing the performance of iron-based binders with seawater and CO2 sequestration
title_full_unstemmed Enhancing the performance of iron-based binders with seawater and CO2 sequestration
title_short Enhancing the performance of iron-based binders with seawater and CO2 sequestration
title_sort enhancing the performance of iron based binders with seawater and co2 sequestration
topic Iron binder
CO2 sequestration
Carbonation mechanism
Seawater
Characterization
Compressive strength
url http://www.sciencedirect.com/science/article/pii/S2214509525001652
work_keys_str_mv AT vchandralega enhancingtheperformanceofironbasedbinderswithseawaterandco2sequestration
AT mshanmugasundaram enhancingtheperformanceofironbasedbinderswithseawaterandco2sequestration
AT davidstone enhancingtheperformanceofironbasedbinderswithseawaterandco2sequestration