Constant Cutting Force Control for CNC Machining Using Dynamic Characteristic-Based Fuzzy Controller

This paper presents a dynamic characteristic-based fuzzy adaptive control algorithm (DCbFACA) to avoid the influence of cutting force changing rapidly on the machining stability and precision. The cutting force is indirectly obtained in real time by monitoring and extraction of the motorized spindle...

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Main Authors: Hengli Liu, Taiyong Wang, Dong Wang
Format: Article
Language:English
Published: Wiley 2015-01-01
Series:Shock and Vibration
Online Access:http://dx.doi.org/10.1155/2015/406294
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author Hengli Liu
Taiyong Wang
Dong Wang
author_facet Hengli Liu
Taiyong Wang
Dong Wang
author_sort Hengli Liu
collection DOAJ
description This paper presents a dynamic characteristic-based fuzzy adaptive control algorithm (DCbFACA) to avoid the influence of cutting force changing rapidly on the machining stability and precision. The cutting force is indirectly obtained in real time by monitoring and extraction of the motorized spindle current, the feed speed is fuzzy adjusted online, and the current was used as a feedback to control cutting force and maintain the machining process stable. Different from the traditional fuzzy control methods using the experience-based control rules, and according to the complex nonlinear characteristics of CNC machining, the power bond graph method is implemented to describe the dynamic characteristics of process, and then the appropriate variation relations are achieved between current and feed speed, and the control rules are optimized and established based on it. The numerical results indicated that DCbFACA can make the CNC machining process more stable and improve the machining precision.
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issn 1070-9622
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publishDate 2015-01-01
publisher Wiley
record_format Article
series Shock and Vibration
spelling doaj-art-c1af7af4a7d64ed6b086f211b4481a832025-08-20T02:19:12ZengWileyShock and Vibration1070-96221875-92032015-01-01201510.1155/2015/406294406294Constant Cutting Force Control for CNC Machining Using Dynamic Characteristic-Based Fuzzy ControllerHengli Liu0Taiyong Wang1Dong Wang2Department of Mechanical Engineering, Tianjin University, Weijin Road, Tianjin 300072, ChinaDepartment of Mechanical Engineering, Tianjin University, Weijin Road, Tianjin 300072, ChinaDepartment of Mechanical Engineering, Tianjin University, Weijin Road, Tianjin 300072, ChinaThis paper presents a dynamic characteristic-based fuzzy adaptive control algorithm (DCbFACA) to avoid the influence of cutting force changing rapidly on the machining stability and precision. The cutting force is indirectly obtained in real time by monitoring and extraction of the motorized spindle current, the feed speed is fuzzy adjusted online, and the current was used as a feedback to control cutting force and maintain the machining process stable. Different from the traditional fuzzy control methods using the experience-based control rules, and according to the complex nonlinear characteristics of CNC machining, the power bond graph method is implemented to describe the dynamic characteristics of process, and then the appropriate variation relations are achieved between current and feed speed, and the control rules are optimized and established based on it. The numerical results indicated that DCbFACA can make the CNC machining process more stable and improve the machining precision.http://dx.doi.org/10.1155/2015/406294
spellingShingle Hengli Liu
Taiyong Wang
Dong Wang
Constant Cutting Force Control for CNC Machining Using Dynamic Characteristic-Based Fuzzy Controller
Shock and Vibration
title Constant Cutting Force Control for CNC Machining Using Dynamic Characteristic-Based Fuzzy Controller
title_full Constant Cutting Force Control for CNC Machining Using Dynamic Characteristic-Based Fuzzy Controller
title_fullStr Constant Cutting Force Control for CNC Machining Using Dynamic Characteristic-Based Fuzzy Controller
title_full_unstemmed Constant Cutting Force Control for CNC Machining Using Dynamic Characteristic-Based Fuzzy Controller
title_short Constant Cutting Force Control for CNC Machining Using Dynamic Characteristic-Based Fuzzy Controller
title_sort constant cutting force control for cnc machining using dynamic characteristic based fuzzy controller
url http://dx.doi.org/10.1155/2015/406294
work_keys_str_mv AT hengliliu constantcuttingforcecontrolforcncmachiningusingdynamiccharacteristicbasedfuzzycontroller
AT taiyongwang constantcuttingforcecontrolforcncmachiningusingdynamiccharacteristicbasedfuzzycontroller
AT dongwang constantcuttingforcecontrolforcncmachiningusingdynamiccharacteristicbasedfuzzycontroller