Towards fully 3D printed dielectric elastomer actuators—A mini review

Dielectric elastomer actuators (DEAs) have attracted the interest of researchers in soft robotics and biomimetics, due to their versatile capabilities, explored through numerical analysis and experimentation. Advances in computational simulation techniques have accelerated numerical studies on DEAs,...

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Main Authors: Rollo Pattinson, Nathan Ellmer, Mokarram Hossain, Rogelio Ortigosa, Jesús Martínez-Frutos, Antonio J. Gil, Anil Bastola
Format: Article
Language:English
Published: Elsevier 2025-07-01
Series:Additive Manufacturing Letters
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Online Access:http://www.sciencedirect.com/science/article/pii/S2772369025000374
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author Rollo Pattinson
Nathan Ellmer
Mokarram Hossain
Rogelio Ortigosa
Jesús Martínez-Frutos
Antonio J. Gil
Anil Bastola
author_facet Rollo Pattinson
Nathan Ellmer
Mokarram Hossain
Rogelio Ortigosa
Jesús Martínez-Frutos
Antonio J. Gil
Anil Bastola
author_sort Rollo Pattinson
collection DOAJ
description Dielectric elastomer actuators (DEAs) have attracted the interest of researchers in soft robotics and biomimetics, due to their versatile capabilities, explored through numerical analysis and experimentation. Advances in computational simulation techniques have accelerated numerical studies on DEAs, enabling even design optimisation for improved performance. However, as computational models grow in sophistication, the fabrication methods required often exceed the capabilities of traditional manufacturing. Additive manufacturing, in particular 3D printing, offers a promising solution to the challenges of realising intricate multi-functional designs developed through topology optimisation. Its precision and ability to create complex geometries make it well-suited for translating computational designs into functional DEA devices. This mini-review examines recent progress in 3D printing for DEA fabrication, emphasising its role in bridging the gap between computational design and physical devices. It also highlights emerging technologies and key challenges that must be addressed to fully realise topologically optimised DEA designs.
format Article
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institution Kabale University
issn 2772-3690
language English
publishDate 2025-07-01
publisher Elsevier
record_format Article
series Additive Manufacturing Letters
spelling doaj-art-c17b96a5137040c3a53cdbf6a338bb492025-08-21T04:17:55ZengElsevierAdditive Manufacturing Letters2772-36902025-07-011410030410.1016/j.addlet.2025.100304Towards fully 3D printed dielectric elastomer actuators—A mini reviewRollo Pattinson0Nathan Ellmer1Mokarram Hossain2Rogelio Ortigosa3Jesús Martínez-Frutos4Antonio J. Gil5Anil Bastola6Materials and Manufacturing Research Institute, Faculty of Science and Engineering, Swansea University, Bay Campus, SA1 8EN, United Kingdom; Corresponding authors.Zienkiewicz Institute for Modelling, Data and AI, Faculty of Science and Engineering, Swansea University, Bay Campus, SA1 8EN, United Kingdom; Corresponding authors.Zienkiewicz Institute for Modelling, Data and AI, Faculty of Science and Engineering, Swansea University, Bay Campus, SA1 8EN, United KingdomTechnical University of Cartagena, Campus Muralla del Mar, Cartagena, 30202 Murcia, SpainTechnical University of Cartagena, Campus Muralla del Mar, Cartagena, 30202 Murcia, SpainZienkiewicz Institute for Modelling, Data and AI, Faculty of Science and Engineering, Swansea University, Bay Campus, SA1 8EN, United Kingdom; Corresponding authors.Materials and Manufacturing Research Institute, Faculty of Science and Engineering, Swansea University, Bay Campus, SA1 8EN, United Kingdom; Corresponding authors.Dielectric elastomer actuators (DEAs) have attracted the interest of researchers in soft robotics and biomimetics, due to their versatile capabilities, explored through numerical analysis and experimentation. Advances in computational simulation techniques have accelerated numerical studies on DEAs, enabling even design optimisation for improved performance. However, as computational models grow in sophistication, the fabrication methods required often exceed the capabilities of traditional manufacturing. Additive manufacturing, in particular 3D printing, offers a promising solution to the challenges of realising intricate multi-functional designs developed through topology optimisation. Its precision and ability to create complex geometries make it well-suited for translating computational designs into functional DEA devices. This mini-review examines recent progress in 3D printing for DEA fabrication, emphasising its role in bridging the gap between computational design and physical devices. It also highlights emerging technologies and key challenges that must be addressed to fully realise topologically optimised DEA designs.http://www.sciencedirect.com/science/article/pii/S2772369025000374Dielectric elastomer actuatorsAdditive manufacturingTopology optimisationElectro-active polymers
spellingShingle Rollo Pattinson
Nathan Ellmer
Mokarram Hossain
Rogelio Ortigosa
Jesús Martínez-Frutos
Antonio J. Gil
Anil Bastola
Towards fully 3D printed dielectric elastomer actuators—A mini review
Additive Manufacturing Letters
Dielectric elastomer actuators
Additive manufacturing
Topology optimisation
Electro-active polymers
title Towards fully 3D printed dielectric elastomer actuators—A mini review
title_full Towards fully 3D printed dielectric elastomer actuators—A mini review
title_fullStr Towards fully 3D printed dielectric elastomer actuators—A mini review
title_full_unstemmed Towards fully 3D printed dielectric elastomer actuators—A mini review
title_short Towards fully 3D printed dielectric elastomer actuators—A mini review
title_sort towards fully 3d printed dielectric elastomer actuators a mini review
topic Dielectric elastomer actuators
Additive manufacturing
Topology optimisation
Electro-active polymers
url http://www.sciencedirect.com/science/article/pii/S2772369025000374
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