Biomimetic layered, ecological, advanced, multi-functional film for sustainable packaging

Abstract Plastic pollution is one of most daunting sustainability challenges. Multi-functional and biodegradable plastics are critical for both desirable end-of-life outcomes and petrochemical plastics replacement. Current bioplastics are either: short of mechanical properties, like polyhydroxybutyr...

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Main Authors: Puneet S. Dhatt, Acadia Hu, Cheng Hu, Vincent Huynh, Susie Y. Dai, Joshua S. Yuan
Format: Article
Language:English
Published: Nature Portfolio 2025-07-01
Series:Nature Communications
Online Access:https://doi.org/10.1038/s41467-025-61693-2
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author Puneet S. Dhatt
Acadia Hu
Cheng Hu
Vincent Huynh
Susie Y. Dai
Joshua S. Yuan
author_facet Puneet S. Dhatt
Acadia Hu
Cheng Hu
Vincent Huynh
Susie Y. Dai
Joshua S. Yuan
author_sort Puneet S. Dhatt
collection DOAJ
description Abstract Plastic pollution is one of most daunting sustainability challenges. Multi-functional and biodegradable plastics are critical for both desirable end-of-life outcomes and petrochemical plastics replacement. Current bioplastics are either: short of mechanical properties, like polyhydroxybutyrate (PHB); lack room temperature biodegradability, like polylactic acid (PLA); or lack the functionality to create additional values. Here, we present the bioinspired Layered, Ecological, Advanced, and multi-Functional Film (LEAFF), for sustainable plastic packaging. This biomimetic composite, based on the structure of the natural plant leaf, synergistically improves mechanical strength while empowering PLA for rapid ambient soil biodegradability, achieving complete degradation in 5 weeks. The film is also highly transparent and water stable, and achieves high gas barrier properties to improve food shelf life and reduce waste. The biomimetic design showcases the synergistic advantage leveraged by the LEAFF’s multilayer structure to enhance mechanical performance while simultaneously retaining biodegradability and achieving multifunctionality for broad applications.
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institution Kabale University
issn 2041-1723
language English
publishDate 2025-07-01
publisher Nature Portfolio
record_format Article
series Nature Communications
spelling doaj-art-c10a88b4cec649d39f993af22d8d2a112025-08-20T04:03:06ZengNature PortfolioNature Communications2041-17232025-07-0116111110.1038/s41467-025-61693-2Biomimetic layered, ecological, advanced, multi-functional film for sustainable packagingPuneet S. Dhatt0Acadia Hu1Cheng Hu2Vincent Huynh3Susie Y. Dai4Joshua S. Yuan5Department of Energy, Environmental and Chemical Engineering, McKelvey School of Engineering, Washington University in St. LouisDepartment of Energy, Environmental and Chemical Engineering, McKelvey School of Engineering, Washington University in St. LouisSynthetic and Systems Biology Innovation Hub and Department of Plant Pathology and Microbiology, Texas A&M UniversityDepartment of Energy, Environmental and Chemical Engineering, McKelvey School of Engineering, Washington University in St. LouisCarbon Utilization Redesign for Biomanufacturing (CURB) Engineering Research CenterDepartment of Energy, Environmental and Chemical Engineering, McKelvey School of Engineering, Washington University in St. LouisAbstract Plastic pollution is one of most daunting sustainability challenges. Multi-functional and biodegradable plastics are critical for both desirable end-of-life outcomes and petrochemical plastics replacement. Current bioplastics are either: short of mechanical properties, like polyhydroxybutyrate (PHB); lack room temperature biodegradability, like polylactic acid (PLA); or lack the functionality to create additional values. Here, we present the bioinspired Layered, Ecological, Advanced, and multi-Functional Film (LEAFF), for sustainable plastic packaging. This biomimetic composite, based on the structure of the natural plant leaf, synergistically improves mechanical strength while empowering PLA for rapid ambient soil biodegradability, achieving complete degradation in 5 weeks. The film is also highly transparent and water stable, and achieves high gas barrier properties to improve food shelf life and reduce waste. The biomimetic design showcases the synergistic advantage leveraged by the LEAFF’s multilayer structure to enhance mechanical performance while simultaneously retaining biodegradability and achieving multifunctionality for broad applications.https://doi.org/10.1038/s41467-025-61693-2
spellingShingle Puneet S. Dhatt
Acadia Hu
Cheng Hu
Vincent Huynh
Susie Y. Dai
Joshua S. Yuan
Biomimetic layered, ecological, advanced, multi-functional film for sustainable packaging
Nature Communications
title Biomimetic layered, ecological, advanced, multi-functional film for sustainable packaging
title_full Biomimetic layered, ecological, advanced, multi-functional film for sustainable packaging
title_fullStr Biomimetic layered, ecological, advanced, multi-functional film for sustainable packaging
title_full_unstemmed Biomimetic layered, ecological, advanced, multi-functional film for sustainable packaging
title_short Biomimetic layered, ecological, advanced, multi-functional film for sustainable packaging
title_sort biomimetic layered ecological advanced multi functional film for sustainable packaging
url https://doi.org/10.1038/s41467-025-61693-2
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