Microstructures and Mechanical Properties of Al/Fe and Cu/Fe Joints by Continuous Drive Friction Welding

The dissimilar pure metals Al/Fe and Cu/Fe with different metallurgical compatibility were joined by continuous drive friction welding. The friction weldability was investigated. The microstructure of the joining interface was analyzed by scanning electron microscopy, and the chemical compositions w...

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Main Authors: Yanni Wei, Fu Sun
Format: Article
Language:English
Published: Wiley 2018-01-01
Series:Advances in Materials Science and Engineering
Online Access:http://dx.doi.org/10.1155/2018/2809356
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author Yanni Wei
Fu Sun
author_facet Yanni Wei
Fu Sun
author_sort Yanni Wei
collection DOAJ
description The dissimilar pure metals Al/Fe and Cu/Fe with different metallurgical compatibility were joined by continuous drive friction welding. The friction weldability was investigated. The microstructure of the joining interface was analyzed by scanning electron microscopy, and the chemical compositions were tested by energy-dispersive spectroscopy. The joining strength was evaluated by tensile test, and the fracture was detected by X-ray diffraction analysis. The results show that sound joints of Al/Fe and Cu/Fe can be obtained by continuous drive friction welding process. A discontinuous reaction layer was formed on Al/Fe interface, and no obvious reaction layer appeared on Cu/Fe interface. The tensile strength of the joints increased with increasing friction pressure, and the highest strength could reach up to 70 MPa for Al/Fe joint and 222 MPa for Cu/Fe joint. All the Al/Fe friction-welded samples failed at the friction interface, while the Cu/Fe joint under 36 and 44 MPa friction pressure failed at Cu matrix during the tensile test.
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spelling doaj-art-c0fd7a6dc8b4404c9ae46ca56274372e2025-02-03T01:22:08ZengWileyAdvances in Materials Science and Engineering1687-84341687-84422018-01-01201810.1155/2018/28093562809356Microstructures and Mechanical Properties of Al/Fe and Cu/Fe Joints by Continuous Drive Friction WeldingYanni Wei0Fu Sun1Department of Materials Science and Engineering, Xi′an University of Technology, 5 South Jinhua Road, Xi′an 710048, ChinaShaanxi Zhituo Solid-State Additive Manufacturing Technology Company, 70 West of Chaoyang Street, Weinan 714000, ChinaThe dissimilar pure metals Al/Fe and Cu/Fe with different metallurgical compatibility were joined by continuous drive friction welding. The friction weldability was investigated. The microstructure of the joining interface was analyzed by scanning electron microscopy, and the chemical compositions were tested by energy-dispersive spectroscopy. The joining strength was evaluated by tensile test, and the fracture was detected by X-ray diffraction analysis. The results show that sound joints of Al/Fe and Cu/Fe can be obtained by continuous drive friction welding process. A discontinuous reaction layer was formed on Al/Fe interface, and no obvious reaction layer appeared on Cu/Fe interface. The tensile strength of the joints increased with increasing friction pressure, and the highest strength could reach up to 70 MPa for Al/Fe joint and 222 MPa for Cu/Fe joint. All the Al/Fe friction-welded samples failed at the friction interface, while the Cu/Fe joint under 36 and 44 MPa friction pressure failed at Cu matrix during the tensile test.http://dx.doi.org/10.1155/2018/2809356
spellingShingle Yanni Wei
Fu Sun
Microstructures and Mechanical Properties of Al/Fe and Cu/Fe Joints by Continuous Drive Friction Welding
Advances in Materials Science and Engineering
title Microstructures and Mechanical Properties of Al/Fe and Cu/Fe Joints by Continuous Drive Friction Welding
title_full Microstructures and Mechanical Properties of Al/Fe and Cu/Fe Joints by Continuous Drive Friction Welding
title_fullStr Microstructures and Mechanical Properties of Al/Fe and Cu/Fe Joints by Continuous Drive Friction Welding
title_full_unstemmed Microstructures and Mechanical Properties of Al/Fe and Cu/Fe Joints by Continuous Drive Friction Welding
title_short Microstructures and Mechanical Properties of Al/Fe and Cu/Fe Joints by Continuous Drive Friction Welding
title_sort microstructures and mechanical properties of al fe and cu fe joints by continuous drive friction welding
url http://dx.doi.org/10.1155/2018/2809356
work_keys_str_mv AT yanniwei microstructuresandmechanicalpropertiesofalfeandcufejointsbycontinuousdrivefrictionwelding
AT fusun microstructuresandmechanicalpropertiesofalfeandcufejointsbycontinuousdrivefrictionwelding