Parameter Optimization of Milling Process for Surface Roughness Constraints

In the milling process of 6061 aluminum considering the requirement of controlling the surface roughness of workpiece, artificially selected milling parameters may be conservative, resulting in low material removal rate and high manufacturing cost.Taking the surface roughness as the constraint co...

Full description

Saved in:
Bibliographic Details
Main Authors: GUO Bin, YUE Caixu, ZHANG Anshan, JIANG Zhipeng, YUE Daxun, QIN Yiyuan
Format: Article
Language:zho
Published: Harbin University of Science and Technology Publications 2023-02-01
Series:Journal of Harbin University of Science and Technology
Subjects:
Online Access:https://hlgxb.hrbust.edu.cn/#/digest?ArticleID=2173
Tags: Add Tag
No Tags, Be the first to tag this record!
_version_ 1850095780565614592
author GUO Bin
YUE Caixu
ZHANG Anshan
JIANG Zhipeng
YUE Daxun
QIN Yiyuan
author_facet GUO Bin
YUE Caixu
ZHANG Anshan
JIANG Zhipeng
YUE Daxun
QIN Yiyuan
author_sort GUO Bin
collection DOAJ
description In the milling process of 6061 aluminum considering the requirement of controlling the surface roughness of workpiece, artificially selected milling parameters may be conservative, resulting in low material removal rate and high manufacturing cost.Taking the surface roughness as the constraint condition and the maximum material removal rate as the goal, the surface roughness regression model is established based on extreme gradient boosting (XGBOOST) with the spindle speed, feed speed and cutting depth as the optimization objects.The milling parameters of spindle speed, feed speed and cutting depth are optimized by genetic algorithm.The optimal milling parameters are obtained by using the multi objective optimization characteristics of genetic algorithm.It can be seen from the four groups of optimization results that the maximum change of surface roughness is only 0.048μm, while the minimum material removal rate increases by 2458.048mm3/min.While achieving surface roughness, the processing efficiency is improved, and the manufacturing costs are reduced, resulting in good optimization effects, which has a certain guiding role in the actual processing.
format Article
id doaj-art-c036a65cd3c84f11b3cf862df2ce89cc
institution DOAJ
issn 1007-2683
language zho
publishDate 2023-02-01
publisher Harbin University of Science and Technology Publications
record_format Article
series Journal of Harbin University of Science and Technology
spelling doaj-art-c036a65cd3c84f11b3cf862df2ce89cc2025-08-20T02:41:23ZzhoHarbin University of Science and Technology PublicationsJournal of Harbin University of Science and Technology1007-26832023-02-012801202810.15938/j.jhust.2023.01.003Parameter Optimization of Milling Process for Surface Roughness ConstraintsGUO Bin0YUE Caixu1ZHANG Anshan2JIANG Zhipeng3YUE Daxun4QIN Yiyuan5Key Laboratory of Advanced Manufacturing and Intelligent Technology, Ministry of Education, Harbin University of Science and Technology, Harbin 150080, ChinaKey Laboratory of Advanced Manufacturing and Intelligent Technology, Ministry of Education, Harbin University of Science and Technology, Harbin 150080, ChinaKey Laboratory of Advanced Manufacturing and Intelligent Technology, Ministry of Education, Harbin University of Science and Technology, Harbin 150080, ChinaKey Laboratory of Advanced Manufacturing and Intelligent Technology, Ministry of Education, Harbin University of Science and Technology, Harbin 150080, ChinaKey Laboratory of Advanced Manufacturing and Intelligent Technology, Ministry of Education, Harbin University of Science and Technology, Harbin 150080, ChinaKey Laboratory of Advanced Manufacturing and Intelligent Technology, Ministry of Education, Harbin University of Science and Technology, Harbin 150080, China In the milling process of 6061 aluminum considering the requirement of controlling the surface roughness of workpiece, artificially selected milling parameters may be conservative, resulting in low material removal rate and high manufacturing cost.Taking the surface roughness as the constraint condition and the maximum material removal rate as the goal, the surface roughness regression model is established based on extreme gradient boosting (XGBOOST) with the spindle speed, feed speed and cutting depth as the optimization objects.The milling parameters of spindle speed, feed speed and cutting depth are optimized by genetic algorithm.The optimal milling parameters are obtained by using the multi objective optimization characteristics of genetic algorithm.It can be seen from the four groups of optimization results that the maximum change of surface roughness is only 0.048μm, while the minimum material removal rate increases by 2458.048mm3/min.While achieving surface roughness, the processing efficiency is improved, and the manufacturing costs are reduced, resulting in good optimization effects, which has a certain guiding role in the actual processing.https://hlgxb.hrbust.edu.cn/#/digest?ArticleID=2173millingsurface roughnessmaterial removal rategenetic algorithmparameter optimization
spellingShingle GUO Bin
YUE Caixu
ZHANG Anshan
JIANG Zhipeng
YUE Daxun
QIN Yiyuan
Parameter Optimization of Milling Process for Surface Roughness Constraints
Journal of Harbin University of Science and Technology
milling
surface roughness
material removal rate
genetic algorithm
parameter optimization
title Parameter Optimization of Milling Process for Surface Roughness Constraints
title_full Parameter Optimization of Milling Process for Surface Roughness Constraints
title_fullStr Parameter Optimization of Milling Process for Surface Roughness Constraints
title_full_unstemmed Parameter Optimization of Milling Process for Surface Roughness Constraints
title_short Parameter Optimization of Milling Process for Surface Roughness Constraints
title_sort parameter optimization of milling process for surface roughness constraints
topic milling
surface roughness
material removal rate
genetic algorithm
parameter optimization
url https://hlgxb.hrbust.edu.cn/#/digest?ArticleID=2173
work_keys_str_mv AT guobin parameteroptimizationofmillingprocessforsurfaceroughnessconstraints
AT yuecaixu parameteroptimizationofmillingprocessforsurfaceroughnessconstraints
AT zhanganshan parameteroptimizationofmillingprocessforsurfaceroughnessconstraints
AT jiangzhipeng parameteroptimizationofmillingprocessforsurfaceroughnessconstraints
AT yuedaxun parameteroptimizationofmillingprocessforsurfaceroughnessconstraints
AT qinyiyuan parameteroptimizationofmillingprocessforsurfaceroughnessconstraints