Experimental & modeling studies on novel scraped surface falling film crystallizer for freeze desalination

Freeze Desalination (FD) is a low-temperature thermal desalination technique that utilizes the freezing process to form and harvest ice crystals from saline water for production of fresh water. FD consumes seven times less energy than evaporation-based desalination processes in addition to lesser co...

Full description

Saved in:
Bibliographic Details
Main Authors: Mayank Soni, Saurabh, A. Raha, A.Shriniwas Rao, A.K. Adak
Format: Article
Language:English
Published: Elsevier 2025-01-01
Series:Desalination and Water Treatment
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S1944398624204379
Tags: Add Tag
No Tags, Be the first to tag this record!
_version_ 1850077300694974464
author Mayank Soni
Saurabh
A. Raha
A.Shriniwas Rao
A.K. Adak
author_facet Mayank Soni
Saurabh
A. Raha
A.Shriniwas Rao
A.K. Adak
author_sort Mayank Soni
collection DOAJ
description Freeze Desalination (FD) is a low-temperature thermal desalination technique that utilizes the freezing process to form and harvest ice crystals from saline water for production of fresh water. FD consumes seven times less energy than evaporation-based desalination processes in addition to lesser corrosion and scaling issues. However, its commercial implementation is limited by issues like incomplete salt removal and scaling of heat transfer surfaces due to formation of ice layer. Recently, the availability of 'cold energy' at −162 °C during regasification of Liquified Natural Gas (LNG) has increased the potential for application of FD at LNG terminals, particularly in coastal areas facing water scarcity. This paper introduces a new equipment. the Scraped Surface Falling Film Crystallizer (SSFFC), specifically developed for the FD process. The SSFFC uses falling film freeze crystallization and an in-situ mechanism for harvesting ice crystal through scraping and filtration. Experiments were conducted using brackish water to evaluate the performance of the SSFFC unit, focusing on ice production and salt rejection across various feed salinities and coolant temperatures. The unit achieved ice production rates of 2.7 kg/h and 3.9 kg/h with coolant temperatures of −9 °C and −12 °C, respectively, for a feed salinity of 10,000 ppm. A mathematical model of the SSFFC unit was developed, validated with experimental results and used in parametric studies to explore the effect of varying operating conditions on its performance.
format Article
id doaj-art-c013bd9c88084cbfa64d0d41c73db620
institution DOAJ
issn 1944-3986
language English
publishDate 2025-01-01
publisher Elsevier
record_format Article
series Desalination and Water Treatment
spelling doaj-art-c013bd9c88084cbfa64d0d41c73db6202025-08-20T02:45:50ZengElsevierDesalination and Water Treatment1944-39862025-01-0132110092710.1016/j.dwt.2024.100927Experimental & modeling studies on novel scraped surface falling film crystallizer for freeze desalinationMayank Soni0 Saurabh1A. Raha2A.Shriniwas Rao3A.K. Adak4Desalination & Membrane Technology Division, Bhabha Atomic Research Centre, Trombay, Mumbai 400085, IndiaDesalination & Membrane Technology Division, Bhabha Atomic Research Centre, Trombay, Mumbai 400085, IndiaDesalination & Membrane Technology Division, Bhabha Atomic Research Centre, Trombay, Mumbai 400085, India; Corresponding author.Chemical Technology Division, Bhabha Atomic Research Centre, Trombay, Mumbai 400085, IndiaDesalination & Membrane Technology Division, Bhabha Atomic Research Centre, Trombay, Mumbai 400085, IndiaFreeze Desalination (FD) is a low-temperature thermal desalination technique that utilizes the freezing process to form and harvest ice crystals from saline water for production of fresh water. FD consumes seven times less energy than evaporation-based desalination processes in addition to lesser corrosion and scaling issues. However, its commercial implementation is limited by issues like incomplete salt removal and scaling of heat transfer surfaces due to formation of ice layer. Recently, the availability of 'cold energy' at −162 °C during regasification of Liquified Natural Gas (LNG) has increased the potential for application of FD at LNG terminals, particularly in coastal areas facing water scarcity. This paper introduces a new equipment. the Scraped Surface Falling Film Crystallizer (SSFFC), specifically developed for the FD process. The SSFFC uses falling film freeze crystallization and an in-situ mechanism for harvesting ice crystal through scraping and filtration. Experiments were conducted using brackish water to evaluate the performance of the SSFFC unit, focusing on ice production and salt rejection across various feed salinities and coolant temperatures. The unit achieved ice production rates of 2.7 kg/h and 3.9 kg/h with coolant temperatures of −9 °C and −12 °C, respectively, for a feed salinity of 10,000 ppm. A mathematical model of the SSFFC unit was developed, validated with experimental results and used in parametric studies to explore the effect of varying operating conditions on its performance.http://www.sciencedirect.com/science/article/pii/S1944398624204379Freeze Desalination (FD)Liquefied Natural Gas (LNG)Scraped Surface Falling Film Crystallizer (SSFFC)
spellingShingle Mayank Soni
Saurabh
A. Raha
A.Shriniwas Rao
A.K. Adak
Experimental & modeling studies on novel scraped surface falling film crystallizer for freeze desalination
Desalination and Water Treatment
Freeze Desalination (FD)
Liquefied Natural Gas (LNG)
Scraped Surface Falling Film Crystallizer (SSFFC)
title Experimental & modeling studies on novel scraped surface falling film crystallizer for freeze desalination
title_full Experimental & modeling studies on novel scraped surface falling film crystallizer for freeze desalination
title_fullStr Experimental & modeling studies on novel scraped surface falling film crystallizer for freeze desalination
title_full_unstemmed Experimental & modeling studies on novel scraped surface falling film crystallizer for freeze desalination
title_short Experimental & modeling studies on novel scraped surface falling film crystallizer for freeze desalination
title_sort experimental amp modeling studies on novel scraped surface falling film crystallizer for freeze desalination
topic Freeze Desalination (FD)
Liquefied Natural Gas (LNG)
Scraped Surface Falling Film Crystallizer (SSFFC)
url http://www.sciencedirect.com/science/article/pii/S1944398624204379
work_keys_str_mv AT mayanksoni experimentalampmodelingstudiesonnovelscrapedsurfacefallingfilmcrystallizerforfreezedesalination
AT saurabh experimentalampmodelingstudiesonnovelscrapedsurfacefallingfilmcrystallizerforfreezedesalination
AT araha experimentalampmodelingstudiesonnovelscrapedsurfacefallingfilmcrystallizerforfreezedesalination
AT ashriniwasrao experimentalampmodelingstudiesonnovelscrapedsurfacefallingfilmcrystallizerforfreezedesalination
AT akadak experimentalampmodelingstudiesonnovelscrapedsurfacefallingfilmcrystallizerforfreezedesalination