Design Concept of Variable, Flat Cut Bending-Active Shells

Bending active structures offer an efficient and sustainable way to form freeform shells by elastically deforming initially flat or linear elements. However, widespread adoption remains limited by the difficulty of reconciling structural demands, architectural requirements, and material constraints...

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Main Authors: Fathollahi Armin, Beatini Valentina
Format: Article
Language:English
Published: Sciendo 2025-05-01
Series:Architecture, Civil Engineering, Environment
Subjects:
Online Access:https://doi.org/10.2478/acee-2025-0008
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author Fathollahi Armin
Beatini Valentina
author_facet Fathollahi Armin
Beatini Valentina
author_sort Fathollahi Armin
collection DOAJ
description Bending active structures offer an efficient and sustainable way to form freeform shells by elastically deforming initially flat or linear elements. However, widespread adoption remains limited by the difficulty of reconciling structural demands, architectural requirements, and material constraints early in the design process. This paper proposes an integrated concept-design method that uses strategically placed cut-out patterns on a flat panel to combine linear ribs and thin plate elements in a single piece. A comparative study using Finite Element Analysis examines the performance of the proposed design when fabricated in plywood versus 3D-printed natural fiber-reinforced polymers. The analysis indicates that plywood, with its well-established fabrication methods and environmental profile, offers a practical solution under current conditions, whereas 3D-printed natural fiber-reinforced polymers present promising avenues for customization and material efficiency – albeit with a need for further validation of their processing parameters. By mapping the interplay between geometry, material selection, and manufacturing methods, the study underscores how early-stage design decisions can influence structural behaviour and overall environmental footprint, paving the way for future prototyping in sustainable architecture.
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spelling doaj-art-bfb9062648e3437c8ccf9a31a67a3f622025-08-20T03:53:46ZengSciendoArchitecture, Civil Engineering, Environment2720-69472025-05-011819711110.2478/acee-2025-0008Design Concept of Variable, Flat Cut Bending-Active ShellsFathollahi Armin0Beatini Valentina1Graduate MSc student at Tabriz Islamic art university Department of Architecture, IranDepartment of Civil and Architectural Engineering, Aarhus University, DenmarkBending active structures offer an efficient and sustainable way to form freeform shells by elastically deforming initially flat or linear elements. However, widespread adoption remains limited by the difficulty of reconciling structural demands, architectural requirements, and material constraints early in the design process. This paper proposes an integrated concept-design method that uses strategically placed cut-out patterns on a flat panel to combine linear ribs and thin plate elements in a single piece. A comparative study using Finite Element Analysis examines the performance of the proposed design when fabricated in plywood versus 3D-printed natural fiber-reinforced polymers. The analysis indicates that plywood, with its well-established fabrication methods and environmental profile, offers a practical solution under current conditions, whereas 3D-printed natural fiber-reinforced polymers present promising avenues for customization and material efficiency – albeit with a need for further validation of their processing parameters. By mapping the interplay between geometry, material selection, and manufacturing methods, the study underscores how early-stage design decisions can influence structural behaviour and overall environmental footprint, paving the way for future prototyping in sustainable architecture.https://doi.org/10.2478/acee-2025-0008curvature linesvariable – mass materialbending-active gridshellscut-out patterndesign pre-rationalization
spellingShingle Fathollahi Armin
Beatini Valentina
Design Concept of Variable, Flat Cut Bending-Active Shells
Architecture, Civil Engineering, Environment
curvature lines
variable – mass material
bending-active gridshells
cut-out pattern
design pre-rationalization
title Design Concept of Variable, Flat Cut Bending-Active Shells
title_full Design Concept of Variable, Flat Cut Bending-Active Shells
title_fullStr Design Concept of Variable, Flat Cut Bending-Active Shells
title_full_unstemmed Design Concept of Variable, Flat Cut Bending-Active Shells
title_short Design Concept of Variable, Flat Cut Bending-Active Shells
title_sort design concept of variable flat cut bending active shells
topic curvature lines
variable – mass material
bending-active gridshells
cut-out pattern
design pre-rationalization
url https://doi.org/10.2478/acee-2025-0008
work_keys_str_mv AT fathollahiarmin designconceptofvariableflatcutbendingactiveshells
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