The Impact of Oil Viscosity and Fuel Quality on Internal Combustion Engine Performance and Emissions: An Experimental Approach

The automotive industry faces increasing challenges due to fuel scarcity and pollutant emissions, necessitating the implementation of strategies that optimize engine performance while minimizing the environmental impact. This study aimed to analyze the influence of oil viscosity and fuel quality on...

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Main Authors: Milton Garcia Tobar, Kevin Pinta Pesantez, Pablo Jimenez Romero, Rafael Wilmer Contreras Urgiles
Format: Article
Language:English
Published: MDPI AG 2025-04-01
Series:Lubricants
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Online Access:https://www.mdpi.com/2075-4442/13/4/188
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author Milton Garcia Tobar
Kevin Pinta Pesantez
Pablo Jimenez Romero
Rafael Wilmer Contreras Urgiles
author_facet Milton Garcia Tobar
Kevin Pinta Pesantez
Pablo Jimenez Romero
Rafael Wilmer Contreras Urgiles
author_sort Milton Garcia Tobar
collection DOAJ
description The automotive industry faces increasing challenges due to fuel scarcity and pollutant emissions, necessitating the implementation of strategies that optimize engine performance while minimizing the environmental impact. This study aimed to analyze the influence of oil viscosity and fuel quality on the engine performance and pollutant emissions in an internal combustion engine. A Response Surface Methodology (RSM)-based experimental design was employed. Three oil viscosity levels (SAE 5W-30, 10W-30, and 20W-50) and three fuel quality levels (87, 92, and 95 octane) were evaluated using a Chevrolet Grand Vitara 2.0L (General Motors, Quito, Ecuador) tested on a dynamometer. The oil grades were selected to represent a practical range of viscosities commonly used in commercial vehicles operating under local conditions. The results indicate that using lower-viscosity oil (SAE 5W-30) increased the engine power by up to 6.25% compared to when using SAE 20W-50. Additionally, using higher-octane fuel led to an average power increase of 1.49%, attributed to improved combustion stability and the ability to operate at a more advanced ignition timing without knocking. The emissions analysis revealed that high-viscosity oil at high RPMs increased CO<sub>2</sub> emissions to 14.4% vol, whereas low-viscosity oil at low RPMs reduced CO<sub>2</sub> emissions to 13.4% vol. Statistical analysis confirmed that the engine speed (RPM) was the most influential factor in emissions (F = 163.11 and <i>p</i> < 0.0001 for CO<sub>2</sub>; F = 247.02 and <i>p</i> < 0.0001 for NOx), while fuel quality also played a significant role. These findings suggest that optimizing the oil viscosity and selecting the appropriate fuel can enhance engine efficiency and reduce emissions, thereby contributing to the development of more sustainable automotive technologies. Future research should explore the use of ultra-low-viscosity lubricants (SAE 0W-20) and assess their long-term effects on engine wear.
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spelling doaj-art-bf94eb52a71c41f9975f08421e3c8bda2025-08-20T02:28:24ZengMDPI AGLubricants2075-44422025-04-0113418810.3390/lubricants13040188The Impact of Oil Viscosity and Fuel Quality on Internal Combustion Engine Performance and Emissions: An Experimental ApproachMilton Garcia Tobar0Kevin Pinta Pesantez1Pablo Jimenez Romero2Rafael Wilmer Contreras Urgiles3Grupo de Investigación en Ingeniería del Transporte, Universidad Politécnica Salesiana, Cuenca 010105, EcuadorGrupo de Investigación en Ingeniería del Transporte, Universidad Politécnica Salesiana, Cuenca 010105, EcuadorGrupo de Investigación en Ingeniería del Transporte, Universidad Politécnica Salesiana, Cuenca 010105, EcuadorGrupo de Investigación en Ingeniería del Transporte, Universidad Politécnica Salesiana, Cuenca 010105, EcuadorThe automotive industry faces increasing challenges due to fuel scarcity and pollutant emissions, necessitating the implementation of strategies that optimize engine performance while minimizing the environmental impact. This study aimed to analyze the influence of oil viscosity and fuel quality on the engine performance and pollutant emissions in an internal combustion engine. A Response Surface Methodology (RSM)-based experimental design was employed. Three oil viscosity levels (SAE 5W-30, 10W-30, and 20W-50) and three fuel quality levels (87, 92, and 95 octane) were evaluated using a Chevrolet Grand Vitara 2.0L (General Motors, Quito, Ecuador) tested on a dynamometer. The oil grades were selected to represent a practical range of viscosities commonly used in commercial vehicles operating under local conditions. The results indicate that using lower-viscosity oil (SAE 5W-30) increased the engine power by up to 6.25% compared to when using SAE 20W-50. Additionally, using higher-octane fuel led to an average power increase of 1.49%, attributed to improved combustion stability and the ability to operate at a more advanced ignition timing without knocking. The emissions analysis revealed that high-viscosity oil at high RPMs increased CO<sub>2</sub> emissions to 14.4% vol, whereas low-viscosity oil at low RPMs reduced CO<sub>2</sub> emissions to 13.4% vol. Statistical analysis confirmed that the engine speed (RPM) was the most influential factor in emissions (F = 163.11 and <i>p</i> < 0.0001 for CO<sub>2</sub>; F = 247.02 and <i>p</i> < 0.0001 for NOx), while fuel quality also played a significant role. These findings suggest that optimizing the oil viscosity and selecting the appropriate fuel can enhance engine efficiency and reduce emissions, thereby contributing to the development of more sustainable automotive technologies. Future research should explore the use of ultra-low-viscosity lubricants (SAE 0W-20) and assess their long-term effects on engine wear.https://www.mdpi.com/2075-4442/13/4/188oil viscosityfuel qualitypollutant emissionsinternal combustion engine (ICE)response surface methodology (RSM)engine performance
spellingShingle Milton Garcia Tobar
Kevin Pinta Pesantez
Pablo Jimenez Romero
Rafael Wilmer Contreras Urgiles
The Impact of Oil Viscosity and Fuel Quality on Internal Combustion Engine Performance and Emissions: An Experimental Approach
Lubricants
oil viscosity
fuel quality
pollutant emissions
internal combustion engine (ICE)
response surface methodology (RSM)
engine performance
title The Impact of Oil Viscosity and Fuel Quality on Internal Combustion Engine Performance and Emissions: An Experimental Approach
title_full The Impact of Oil Viscosity and Fuel Quality on Internal Combustion Engine Performance and Emissions: An Experimental Approach
title_fullStr The Impact of Oil Viscosity and Fuel Quality on Internal Combustion Engine Performance and Emissions: An Experimental Approach
title_full_unstemmed The Impact of Oil Viscosity and Fuel Quality on Internal Combustion Engine Performance and Emissions: An Experimental Approach
title_short The Impact of Oil Viscosity and Fuel Quality on Internal Combustion Engine Performance and Emissions: An Experimental Approach
title_sort impact of oil viscosity and fuel quality on internal combustion engine performance and emissions an experimental approach
topic oil viscosity
fuel quality
pollutant emissions
internal combustion engine (ICE)
response surface methodology (RSM)
engine performance
url https://www.mdpi.com/2075-4442/13/4/188
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