CFD modelling and simulation of anaerobic digestion reactors for energy generation from organic wastes: A comprehensive review

Anaerobic digestion (AD) has been recognized as one of the most viable options for the treatment of a wide range of waste materials. Complex structure of wastes is safely broken down to destroy pollutants and pathogens. Biogas is produced as a by-product of this process which is considered as a clea...

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Main Authors: Muhammad Usman Farid, Indiana A. Olbert, Andreas Bück, Abdul Ghafoor, Guangxue Wu
Format: Article
Language:English
Published: Elsevier 2025-01-01
Series:Heliyon
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Online Access:http://www.sciencedirect.com/science/article/pii/S2405844025002919
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author Muhammad Usman Farid
Indiana A. Olbert
Andreas Bück
Abdul Ghafoor
Guangxue Wu
author_facet Muhammad Usman Farid
Indiana A. Olbert
Andreas Bück
Abdul Ghafoor
Guangxue Wu
author_sort Muhammad Usman Farid
collection DOAJ
description Anaerobic digestion (AD) has been recognized as one of the most viable options for the treatment of a wide range of waste materials. Complex structure of wastes is safely broken down to destroy pollutants and pathogens. Biogas is produced as a by-product of this process which is considered as a clean energy resource. However, provision of controlled environment for microbial activities is critical to ensure the required process efficiency. This can only be achieved with the efficient design of controlled vessels used for anaerobic digestion, termed as AD reactors. AD functions such as mixing, hydrodynamics, multiphase interaction, heat transfer, temperature distribution and bio kinetics are significantly affected by the reactor shape, design and configurations, hence making it essential to optimize the reactor design before installation at large scale. Mostly, such optimization is carried out with the help of lab scale experimentations and testing protocols which result in high costs for repeating several design experiments. Computational fluid dynamics (CFD) is an applied mathematical tool which helps to understand and predict the fluid dynamics, heat flow as well as species transport in different domains. This approach contributes to minimize the experimental costs while optimizing the reactor configurations in less time. The current review is presented to summarize and discuss the core characteristics of AD process followed by concerned CFD attributes. Research gaps and critical challenges are identified in different aspects such as reactor design, and configuration, mixing, multiphase flow, heat transfer, biokinetics as well as machine learning approaches.
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issn 2405-8440
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spelling doaj-art-bf5e570e7e204697a5ba21fc466254c92025-02-02T05:28:32ZengElsevierHeliyon2405-84402025-01-01112e41911CFD modelling and simulation of anaerobic digestion reactors for energy generation from organic wastes: A comprehensive reviewMuhammad Usman Farid0Indiana A. Olbert1Andreas Bück2Abdul Ghafoor3Guangxue Wu4Institute of Particle Technology (LFG), Department of Chemical and Biological Engineering, Friedrich-Alexander University Erlangen-Nuremberg Cauerstr, 4, D-91058, Erlangen, Germany; Civil Engineering, School of Engineering, University of Galway, Galway, H91HX31, Ireland; Corresponding author. Institute of Particle Technology (LFG), Department of Chemical and Biological Engineering, Friedrich-Alexander University Erlangen-Nuremberg Cauerstr, 4, D-91058, Erlangen, Germany.Civil Engineering, School of Engineering, University of Galway, Galway, H91HX31, IrelandInstitute of Particle Technology (LFG), Department of Chemical and Biological Engineering, Friedrich-Alexander University Erlangen-Nuremberg Cauerstr, 4, D-91058, Erlangen, GermanyDepartment of Farm Machinery and Power, University of Agriculture, Faisalabad, 38000, Faisalabad, PakistanCivil Engineering, School of Engineering, University of Galway, Galway, H91HX31, IrelandAnaerobic digestion (AD) has been recognized as one of the most viable options for the treatment of a wide range of waste materials. Complex structure of wastes is safely broken down to destroy pollutants and pathogens. Biogas is produced as a by-product of this process which is considered as a clean energy resource. However, provision of controlled environment for microbial activities is critical to ensure the required process efficiency. This can only be achieved with the efficient design of controlled vessels used for anaerobic digestion, termed as AD reactors. AD functions such as mixing, hydrodynamics, multiphase interaction, heat transfer, temperature distribution and bio kinetics are significantly affected by the reactor shape, design and configurations, hence making it essential to optimize the reactor design before installation at large scale. Mostly, such optimization is carried out with the help of lab scale experimentations and testing protocols which result in high costs for repeating several design experiments. Computational fluid dynamics (CFD) is an applied mathematical tool which helps to understand and predict the fluid dynamics, heat flow as well as species transport in different domains. This approach contributes to minimize the experimental costs while optimizing the reactor configurations in less time. The current review is presented to summarize and discuss the core characteristics of AD process followed by concerned CFD attributes. Research gaps and critical challenges are identified in different aspects such as reactor design, and configuration, mixing, multiphase flow, heat transfer, biokinetics as well as machine learning approaches.http://www.sciencedirect.com/science/article/pii/S2405844025002919Anaerobic digestionReactor designCFDHydrodynamicsMultiphase
spellingShingle Muhammad Usman Farid
Indiana A. Olbert
Andreas Bück
Abdul Ghafoor
Guangxue Wu
CFD modelling and simulation of anaerobic digestion reactors for energy generation from organic wastes: A comprehensive review
Heliyon
Anaerobic digestion
Reactor design
CFD
Hydrodynamics
Multiphase
title CFD modelling and simulation of anaerobic digestion reactors for energy generation from organic wastes: A comprehensive review
title_full CFD modelling and simulation of anaerobic digestion reactors for energy generation from organic wastes: A comprehensive review
title_fullStr CFD modelling and simulation of anaerobic digestion reactors for energy generation from organic wastes: A comprehensive review
title_full_unstemmed CFD modelling and simulation of anaerobic digestion reactors for energy generation from organic wastes: A comprehensive review
title_short CFD modelling and simulation of anaerobic digestion reactors for energy generation from organic wastes: A comprehensive review
title_sort cfd modelling and simulation of anaerobic digestion reactors for energy generation from organic wastes a comprehensive review
topic Anaerobic digestion
Reactor design
CFD
Hydrodynamics
Multiphase
url http://www.sciencedirect.com/science/article/pii/S2405844025002919
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