Effect of variable-rate non-isothermal aging on microstructure, mechanical properties, and corrosion behavior of Al–Zn–Mg alloy

A comprehensive study was conducted to evaluate the effects of non-isothermal aging (NIA) processes with varying rates on the microstructure, mechanical properties, and corrosion resistance of an Al-7.6Zn-2.4Mg-0.2Cu-0.2Cr-0.5Mn-0.15Zr alloy. Compared to traditional T6 and RRA processes, the NIA pro...

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Main Authors: Donghui Yang, Haitao Zhang, Xu Li, Jingong Qin, Zibin Wu, Cheng Guo, Ke Qin, Hiromi Nagaumi, Ping Wang, Bingjiao Yu, Ziping Li
Format: Article
Language:English
Published: Elsevier 2025-05-01
Series:Journal of Materials Research and Technology
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Online Access:http://www.sciencedirect.com/science/article/pii/S2238785425013870
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author Donghui Yang
Haitao Zhang
Xu Li
Jingong Qin
Zibin Wu
Cheng Guo
Ke Qin
Hiromi Nagaumi
Ping Wang
Bingjiao Yu
Ziping Li
author_facet Donghui Yang
Haitao Zhang
Xu Li
Jingong Qin
Zibin Wu
Cheng Guo
Ke Qin
Hiromi Nagaumi
Ping Wang
Bingjiao Yu
Ziping Li
author_sort Donghui Yang
collection DOAJ
description A comprehensive study was conducted to evaluate the effects of non-isothermal aging (NIA) processes with varying rates on the microstructure, mechanical properties, and corrosion resistance of an Al-7.6Zn-2.4Mg-0.2Cu-0.2Cr-0.5Mn-0.15Zr alloy. Compared to traditional T6 and RRA processes, the NIA process offers unique advantages in optimizing alloy performance. The N10-30 process achieves a superior balance between strength and ductility, with a yield strength of 533 MPa and an elongation of 12.7 %, while reducing the aging time by 66 % compared to T6, resulting in significant energy savings and enhanced practicality for structural applications. The N30-10 process exhibits excellent corrosion resistance due to the discontinuous distribution of grain boundary precipitates and the formation of an optimal precipitation-free zone. This study demonstrates that non-isothermal aging processes with variable rates enable improvements in mechanical properties and corrosion resistance, along with significant reductions in both aging time and energy expenditure, thus contributing valuable knowledge for the advancement of 7xxx alloys.
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publishDate 2025-05-01
publisher Elsevier
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series Journal of Materials Research and Technology
spelling doaj-art-bf5a4a5de5274d8995e3bdb61a1efda22025-08-20T03:55:22ZengElsevierJournal of Materials Research and Technology2238-78542025-05-0136102521026610.1016/j.jmrt.2025.05.231Effect of variable-rate non-isothermal aging on microstructure, mechanical properties, and corrosion behavior of Al–Zn–Mg alloyDonghui Yang0Haitao Zhang1Xu Li2Jingong Qin3Zibin Wu4Cheng Guo5Ke Qin6Hiromi Nagaumi7Ping Wang8Bingjiao Yu9Ziping Li10Key Lab of Electromagnetic Processing of Materials, Ministry of Education, Northeastern University, Shenyang, 110000, Liaoning, ChinaKey Lab of Electromagnetic Processing of Materials, Ministry of Education, Northeastern University, Shenyang, 110000, Liaoning, China; Corresponding author.Key Lab of Electromagnetic Processing of Materials, Ministry of Education, Northeastern University, Shenyang, 110000, Liaoning, ChinaKey Lab of Electromagnetic Processing of Materials, Ministry of Education, Northeastern University, Shenyang, 110000, Liaoning, ChinaHigh-Performance Metal Structural Materials Research Institute, Soochow University, Suzhou, 215021, Jiangsu, China; Corresponding author.College of Mechanical Engineering, Yanshan University, Qinhuangdao, 066004, Hebei, ChinaKey Lab of Electromagnetic Processing of Materials, Ministry of Education, Northeastern University, Shenyang, 110000, Liaoning, ChinaHigh-Performance Metal Structural Materials Research Institute, Soochow University, Suzhou, 215021, Jiangsu, ChinaKey Lab of Electromagnetic Processing of Materials, Ministry of Education, Northeastern University, Shenyang, 110000, Liaoning, ChinaShandong Weiqiao Lightweight Materials Co., Ltd., Binzhou, 256200, Shandong, ChinaShandong Weiqiao Lightweight Materials Co., Ltd., Binzhou, 256200, Shandong, ChinaA comprehensive study was conducted to evaluate the effects of non-isothermal aging (NIA) processes with varying rates on the microstructure, mechanical properties, and corrosion resistance of an Al-7.6Zn-2.4Mg-0.2Cu-0.2Cr-0.5Mn-0.15Zr alloy. Compared to traditional T6 and RRA processes, the NIA process offers unique advantages in optimizing alloy performance. The N10-30 process achieves a superior balance between strength and ductility, with a yield strength of 533 MPa and an elongation of 12.7 %, while reducing the aging time by 66 % compared to T6, resulting in significant energy savings and enhanced practicality for structural applications. The N30-10 process exhibits excellent corrosion resistance due to the discontinuous distribution of grain boundary precipitates and the formation of an optimal precipitation-free zone. This study demonstrates that non-isothermal aging processes with variable rates enable improvements in mechanical properties and corrosion resistance, along with significant reductions in both aging time and energy expenditure, thus contributing valuable knowledge for the advancement of 7xxx alloys.http://www.sciencedirect.com/science/article/pii/S2238785425013870Al–Zn–Mg alloysNon-isothermal agingMechanical propertiesCorrosion resistancePrecipitation behavior
spellingShingle Donghui Yang
Haitao Zhang
Xu Li
Jingong Qin
Zibin Wu
Cheng Guo
Ke Qin
Hiromi Nagaumi
Ping Wang
Bingjiao Yu
Ziping Li
Effect of variable-rate non-isothermal aging on microstructure, mechanical properties, and corrosion behavior of Al–Zn–Mg alloy
Journal of Materials Research and Technology
Al–Zn–Mg alloys
Non-isothermal aging
Mechanical properties
Corrosion resistance
Precipitation behavior
title Effect of variable-rate non-isothermal aging on microstructure, mechanical properties, and corrosion behavior of Al–Zn–Mg alloy
title_full Effect of variable-rate non-isothermal aging on microstructure, mechanical properties, and corrosion behavior of Al–Zn–Mg alloy
title_fullStr Effect of variable-rate non-isothermal aging on microstructure, mechanical properties, and corrosion behavior of Al–Zn–Mg alloy
title_full_unstemmed Effect of variable-rate non-isothermal aging on microstructure, mechanical properties, and corrosion behavior of Al–Zn–Mg alloy
title_short Effect of variable-rate non-isothermal aging on microstructure, mechanical properties, and corrosion behavior of Al–Zn–Mg alloy
title_sort effect of variable rate non isothermal aging on microstructure mechanical properties and corrosion behavior of al zn mg alloy
topic Al–Zn–Mg alloys
Non-isothermal aging
Mechanical properties
Corrosion resistance
Precipitation behavior
url http://www.sciencedirect.com/science/article/pii/S2238785425013870
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