Investigation of a Novel Approach to Securing Data Exchanges Within Industrial Environments

The paper examines a novel and robust approach for safeguarding Industrial Control Systems (ICSs) from cyberattacks. The derived method, named the Symmetric Analog Licence Transfer (SALT) Method, combines analog, on-the-wire signal transfer with symmetric key data encryption. Analog exchanges, commo...

Full description

Saved in:
Bibliographic Details
Main Author: Marko Slunjski
Format: Article
Language:English
Published: IEEE 2025-01-01
Series:IEEE Access
Subjects:
Online Access:https://ieeexplore.ieee.org/document/10942375/
Tags: Add Tag
No Tags, Be the first to tag this record!
_version_ 1849764230229655552
author Marko Slunjski
author_facet Marko Slunjski
author_sort Marko Slunjski
collection DOAJ
description The paper examines a novel and robust approach for safeguarding Industrial Control Systems (ICSs) from cyberattacks. The derived method, named the Symmetric Analog Licence Transfer (SALT) Method, combines analog, on-the-wire signal transfer with symmetric key data encryption. Analog exchanges, commonly used in the industry among various types of Programmable Logic Controllers (PLCs) and other equipment, are difficult to intercept and interpret, both over the Internet and on-site, hence are suitable for periodic and secure randomly generated key transfers. Once exchanged securely, the keys can be used for symmetric data encryption. The method has been built to address some of the key challenges the OT community faces in ICS cybersecurity. These challenges, which often hinder the implementation of effective cyber defences, include the inherent complexity of ICSs, financial constraints, and a general reluctance within OT to adopt new technologies in operational environments. Moreover, existing solutions often require complex modifications to communication protocols and costly external protection mechanisms or devices, causing even highly effective cyber defence solutions to be easily overlooked by the OT community. As a result, vulnerabilities in data exchange protocols can expose unencrypted process data to malicious cyber activities. The proposed method is designed to be affordable, scalable, adaptable, backward compatible, and straightforward to maintain. It can be implemented alongside existing process codes and functionalities across various ICS devices, requiring no major protocol modifications or specific ICS equipment. Deployment, modification, and maintenance operations are carried out within the ICS software tools (simple drag-and-drop action), making the method highly accessible and intuitive for OT engineers. The ease of use, robustness, and, as demonstrated through experiments, high effectiveness against plaintext-altering cyberattacks make the SALT method an interesting and viable novel approach for ICS protection against cyber threats.
format Article
id doaj-art-bf5842cc1a0443689b23e6b2825f5583
institution DOAJ
issn 2169-3536
language English
publishDate 2025-01-01
publisher IEEE
record_format Article
series IEEE Access
spelling doaj-art-bf5842cc1a0443689b23e6b2825f55832025-08-20T03:05:11ZengIEEEIEEE Access2169-35362025-01-0113589425895910.1109/ACCESS.2025.355498310942375Investigation of a Novel Approach to Securing Data Exchanges Within Industrial EnvironmentsMarko Slunjski0https://orcid.org/0000-0001-8359-6839Department of Industrial Innovation, SIATech d.o.o., Varaždin, CroatiaThe paper examines a novel and robust approach for safeguarding Industrial Control Systems (ICSs) from cyberattacks. The derived method, named the Symmetric Analog Licence Transfer (SALT) Method, combines analog, on-the-wire signal transfer with symmetric key data encryption. Analog exchanges, commonly used in the industry among various types of Programmable Logic Controllers (PLCs) and other equipment, are difficult to intercept and interpret, both over the Internet and on-site, hence are suitable for periodic and secure randomly generated key transfers. Once exchanged securely, the keys can be used for symmetric data encryption. The method has been built to address some of the key challenges the OT community faces in ICS cybersecurity. These challenges, which often hinder the implementation of effective cyber defences, include the inherent complexity of ICSs, financial constraints, and a general reluctance within OT to adopt new technologies in operational environments. Moreover, existing solutions often require complex modifications to communication protocols and costly external protection mechanisms or devices, causing even highly effective cyber defence solutions to be easily overlooked by the OT community. As a result, vulnerabilities in data exchange protocols can expose unencrypted process data to malicious cyber activities. The proposed method is designed to be affordable, scalable, adaptable, backward compatible, and straightforward to maintain. It can be implemented alongside existing process codes and functionalities across various ICS devices, requiring no major protocol modifications or specific ICS equipment. Deployment, modification, and maintenance operations are carried out within the ICS software tools (simple drag-and-drop action), making the method highly accessible and intuitive for OT engineers. The ease of use, robustness, and, as demonstrated through experiments, high effectiveness against plaintext-altering cyberattacks make the SALT method an interesting and viable novel approach for ICS protection against cyber threats.https://ieeexplore.ieee.org/document/10942375/Industrial control systemsindustrial cyber securitysymmetric analog licence transfer methodsymmetric key message encryption
spellingShingle Marko Slunjski
Investigation of a Novel Approach to Securing Data Exchanges Within Industrial Environments
IEEE Access
Industrial control systems
industrial cyber security
symmetric analog licence transfer method
symmetric key message encryption
title Investigation of a Novel Approach to Securing Data Exchanges Within Industrial Environments
title_full Investigation of a Novel Approach to Securing Data Exchanges Within Industrial Environments
title_fullStr Investigation of a Novel Approach to Securing Data Exchanges Within Industrial Environments
title_full_unstemmed Investigation of a Novel Approach to Securing Data Exchanges Within Industrial Environments
title_short Investigation of a Novel Approach to Securing Data Exchanges Within Industrial Environments
title_sort investigation of a novel approach to securing data exchanges within industrial environments
topic Industrial control systems
industrial cyber security
symmetric analog licence transfer method
symmetric key message encryption
url https://ieeexplore.ieee.org/document/10942375/
work_keys_str_mv AT markoslunjski investigationofanovelapproachtosecuringdataexchangeswithinindustrialenvironments