CMT wire-arc additive manufacturing of 310 austenitic stainless steel: Microstructure-properties relationships

This study examines the microstructure and mechanical properties of 310 austenitic stainless steel produced using cold metal transfer (CMT) wire arc additive manufacturing (WAAM). The microstructure of the WAAM-fabricated wall is characterized by epitaxial growth, elongated columnar grains that exte...

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Main Authors: Ali Rahimi, Morteza Yazdizadeh, Masoud Vatan Ara, Majid Pouranvari
Format: Article
Language:English
Published: Elsevier 2025-03-01
Series:Journal of Materials Research and Technology
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2238785425000651
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author Ali Rahimi
Morteza Yazdizadeh
Masoud Vatan Ara
Majid Pouranvari
author_facet Ali Rahimi
Morteza Yazdizadeh
Masoud Vatan Ara
Majid Pouranvari
author_sort Ali Rahimi
collection DOAJ
description This study examines the microstructure and mechanical properties of 310 austenitic stainless steel produced using cold metal transfer (CMT) wire arc additive manufacturing (WAAM). The microstructure of the WAAM-fabricated wall is characterized by epitaxial growth, elongated columnar grains that extend several millimeters in length, and a dendritic sub-solidification structure featuring elongated eutectic δ-ferrite along the interdendritic and grain boundaries. This microstructure contrasts with the annealed hot-rolled AISI 310, which exhibits a δ-ferrite-free, fully austenitic microstructure with fine equiaxed grains. The geometry of the dendrites, including primary and secondary dendrite arm spacing, is influenced by variations in cooling rates both along the building direction and within each deposited layer, as well as by remelting phenomena occurring in the interlayer boundary zone. The tensile behavior and Charpy V-notch impact performance of the additively manufactured part are compared to those of its wrought hot-rolled counterpart. The tensile strength, ductility, and energy absorption during impact tests are affected by the anisotropic microstructure of the manufactured part. The orientation of coarse columnar grains and the alignment of δ-ferrite along the interdendritic and grain boundaries are critical factors influencing the anisotropic tensile properties of the WAAM-fabricated SS310 austenitic stainless steel.
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publishDate 2025-03-01
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series Journal of Materials Research and Technology
spelling doaj-art-bf523ce87d0c4b2796f38ec16dfdcd712025-01-17T04:49:33ZengElsevierJournal of Materials Research and Technology2238-78542025-03-0135881891CMT wire-arc additive manufacturing of 310 austenitic stainless steel: Microstructure-properties relationshipsAli Rahimi0Morteza Yazdizadeh1Masoud Vatan Ara2Majid Pouranvari3Department of Materials Science and Engineering, Sharif University of Technology, 11365-9466, Tehran, IranMAPNA Group, TUGA, Tehran, IranMAPNA Group, TUGA, Tehran, IranDepartment of Materials Science and Engineering, Sharif University of Technology, 11365-9466, Tehran, Iran; Corresponding author.This study examines the microstructure and mechanical properties of 310 austenitic stainless steel produced using cold metal transfer (CMT) wire arc additive manufacturing (WAAM). The microstructure of the WAAM-fabricated wall is characterized by epitaxial growth, elongated columnar grains that extend several millimeters in length, and a dendritic sub-solidification structure featuring elongated eutectic δ-ferrite along the interdendritic and grain boundaries. This microstructure contrasts with the annealed hot-rolled AISI 310, which exhibits a δ-ferrite-free, fully austenitic microstructure with fine equiaxed grains. The geometry of the dendrites, including primary and secondary dendrite arm spacing, is influenced by variations in cooling rates both along the building direction and within each deposited layer, as well as by remelting phenomena occurring in the interlayer boundary zone. The tensile behavior and Charpy V-notch impact performance of the additively manufactured part are compared to those of its wrought hot-rolled counterpart. The tensile strength, ductility, and energy absorption during impact tests are affected by the anisotropic microstructure of the manufactured part. The orientation of coarse columnar grains and the alignment of δ-ferrite along the interdendritic and grain boundaries are critical factors influencing the anisotropic tensile properties of the WAAM-fabricated SS310 austenitic stainless steel.http://www.sciencedirect.com/science/article/pii/S2238785425000651Wire arc additive manufacturingCold metal transfer310 austenitic stainless steelMicrostructureTensile behaviorImpact toughness
spellingShingle Ali Rahimi
Morteza Yazdizadeh
Masoud Vatan Ara
Majid Pouranvari
CMT wire-arc additive manufacturing of 310 austenitic stainless steel: Microstructure-properties relationships
Journal of Materials Research and Technology
Wire arc additive manufacturing
Cold metal transfer
310 austenitic stainless steel
Microstructure
Tensile behavior
Impact toughness
title CMT wire-arc additive manufacturing of 310 austenitic stainless steel: Microstructure-properties relationships
title_full CMT wire-arc additive manufacturing of 310 austenitic stainless steel: Microstructure-properties relationships
title_fullStr CMT wire-arc additive manufacturing of 310 austenitic stainless steel: Microstructure-properties relationships
title_full_unstemmed CMT wire-arc additive manufacturing of 310 austenitic stainless steel: Microstructure-properties relationships
title_short CMT wire-arc additive manufacturing of 310 austenitic stainless steel: Microstructure-properties relationships
title_sort cmt wire arc additive manufacturing of 310 austenitic stainless steel microstructure properties relationships
topic Wire arc additive manufacturing
Cold metal transfer
310 austenitic stainless steel
Microstructure
Tensile behavior
Impact toughness
url http://www.sciencedirect.com/science/article/pii/S2238785425000651
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AT mortezayazdizadeh cmtwirearcadditivemanufacturingof310austeniticstainlesssteelmicrostructurepropertiesrelationships
AT masoudvatanara cmtwirearcadditivemanufacturingof310austeniticstainlesssteelmicrostructurepropertiesrelationships
AT majidpouranvari cmtwirearcadditivemanufacturingof310austeniticstainlesssteelmicrostructurepropertiesrelationships