Economic Production Quantity Model under Back Order, Rework, Imperfect Quality, Electricity Tariff, and Emission Tax

This study aims to develop a novel Economic Production Quantity (EPQ) model that integrates important sustainability and operational factors reorders, rework, imperfect quality, emission taxes, and variable electricity tariffs- by minimizing the total inventory cost while considering environmental a...

Full description

Saved in:
Bibliographic Details
Main Authors: Dana Marsetiya Utama, Yolanda Dwi Asmara Putri, Shanty Kusuma Dewi
Format: Article
Language:English
Published: Universitas Ahmad Dahlan 2025-04-01
Series:Spektrum Industri: Jurnal Ilmiah Pengetahuan dan Penerapan Teknik Industri
Subjects:
Online Access:https://journal3.uad.ac.id/index.php/spektrum/article/view/233
Tags: Add Tag
No Tags, Be the first to tag this record!
_version_ 1849735909776293888
author Dana Marsetiya Utama
Yolanda Dwi Asmara Putri
Shanty Kusuma Dewi
author_facet Dana Marsetiya Utama
Yolanda Dwi Asmara Putri
Shanty Kusuma Dewi
author_sort Dana Marsetiya Utama
collection DOAJ
description This study aims to develop a novel Economic Production Quantity (EPQ) model that integrates important sustainability and operational factors reorders, rework, imperfect quality, emission taxes, and variable electricity tariffs- by minimizing the total inventory cost while considering environmental and energy-related constraints. The model is formulated as an Integer Non-Linear Programming (INLP) problem, with two main decision variables: the total number of products produced in a cycle (y) and the maximum allowable reorder level (w). To solve this complex optimization problem, the Genetic Algorithm (GA) is used for its efficiency in handling non-linear and combinatorial problems. In addition, a sensitivity analysis is performed to assess the impact of various parameters on the total cost. Numerical experiments show that increasing emission taxes, electricity tariffs, and installation costs significantly increase the total inventory and production costs. In particular, higher emission taxes and electricity tariffs amplify the financial burden on manufacturers, underscoring the economic implications of environmental regulations and energy use. These findings emphasize integrating operational and ecological considerations into production planning. This study contributes to the field by offering a comprehensive framework that supports sustainable manufacturing practices through cost-effective inventory management. The proposed EPQ model enables manufacturers to balance economic performance and ecological responsibility, aligning operational strategies with sustainability goals and regulatory compliance.
format Article
id doaj-art-bf1de4b4abbe4ede80c285ef0071291a
institution DOAJ
issn 1693-6590
2442-2630
language English
publishDate 2025-04-01
publisher Universitas Ahmad Dahlan
record_format Article
series Spektrum Industri: Jurnal Ilmiah Pengetahuan dan Penerapan Teknik Industri
spelling doaj-art-bf1de4b4abbe4ede80c285ef0071291a2025-08-20T03:07:25ZengUniversitas Ahmad DahlanSpektrum Industri: Jurnal Ilmiah Pengetahuan dan Penerapan Teknik Industri1693-65902442-26302025-04-01231587010.12928/si.v23i1.233233Economic Production Quantity Model under Back Order, Rework, Imperfect Quality, Electricity Tariff, and Emission TaxDana Marsetiya Utama0Yolanda Dwi Asmara Putri1Shanty Kusuma Dewi2Industrial Engineering Departement, University of Muhammadiyah Malang, Jawa Timur, 65144, IndonesiaIndustrial Engineering Departement, University of Muhammadiyah Malang, Jawa Timur, 65144, IndonesiaIndustrial Engineering Departement, University of Muhammadiyah Malang, Jawa Timur, 65144, IndonesiaThis study aims to develop a novel Economic Production Quantity (EPQ) model that integrates important sustainability and operational factors reorders, rework, imperfect quality, emission taxes, and variable electricity tariffs- by minimizing the total inventory cost while considering environmental and energy-related constraints. The model is formulated as an Integer Non-Linear Programming (INLP) problem, with two main decision variables: the total number of products produced in a cycle (y) and the maximum allowable reorder level (w). To solve this complex optimization problem, the Genetic Algorithm (GA) is used for its efficiency in handling non-linear and combinatorial problems. In addition, a sensitivity analysis is performed to assess the impact of various parameters on the total cost. Numerical experiments show that increasing emission taxes, electricity tariffs, and installation costs significantly increase the total inventory and production costs. In particular, higher emission taxes and electricity tariffs amplify the financial burden on manufacturers, underscoring the economic implications of environmental regulations and energy use. These findings emphasize integrating operational and ecological considerations into production planning. This study contributes to the field by offering a comprehensive framework that supports sustainable manufacturing practices through cost-effective inventory management. The proposed EPQ model enables manufacturers to balance economic performance and ecological responsibility, aligning operational strategies with sustainability goals and regulatory compliance.https://journal3.uad.ac.id/index.php/spektrum/article/view/233economic production quantityelectricity tariffemission tax sustainability
spellingShingle Dana Marsetiya Utama
Yolanda Dwi Asmara Putri
Shanty Kusuma Dewi
Economic Production Quantity Model under Back Order, Rework, Imperfect Quality, Electricity Tariff, and Emission Tax
Spektrum Industri: Jurnal Ilmiah Pengetahuan dan Penerapan Teknik Industri
economic production quantity
electricity tariff
emission tax
sustainability
title Economic Production Quantity Model under Back Order, Rework, Imperfect Quality, Electricity Tariff, and Emission Tax
title_full Economic Production Quantity Model under Back Order, Rework, Imperfect Quality, Electricity Tariff, and Emission Tax
title_fullStr Economic Production Quantity Model under Back Order, Rework, Imperfect Quality, Electricity Tariff, and Emission Tax
title_full_unstemmed Economic Production Quantity Model under Back Order, Rework, Imperfect Quality, Electricity Tariff, and Emission Tax
title_short Economic Production Quantity Model under Back Order, Rework, Imperfect Quality, Electricity Tariff, and Emission Tax
title_sort economic production quantity model under back order rework imperfect quality electricity tariff and emission tax
topic economic production quantity
electricity tariff
emission tax
sustainability
url https://journal3.uad.ac.id/index.php/spektrum/article/view/233
work_keys_str_mv AT danamarsetiyautama economicproductionquantitymodelunderbackorderreworkimperfectqualityelectricitytariffandemissiontax
AT yolandadwiasmaraputri economicproductionquantitymodelunderbackorderreworkimperfectqualityelectricitytariffandemissiontax
AT shantykusumadewi economicproductionquantitymodelunderbackorderreworkimperfectqualityelectricitytariffandemissiontax