Vitamin E Microencapsulation via Electrohydrodynamic Techniques for Potential Use in Skin Care and Dermatological Applications

Vitamin E is widely used in cosmetics and dermatological applications for its antioxidant, anti-inflammatory, and healing properties, yet its industrial use is limited by poor stability and bioavailability. To address these challenges, this study developed zein-based microstructures encapsulating vi...

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Main Authors: Daniela Dias, Berta Nogueiro Estevinho
Format: Article
Language:English
Published: MDPI AG 2025-05-01
Series:Molecules
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Online Access:https://www.mdpi.com/1420-3049/30/11/2306
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author Daniela Dias
Berta Nogueiro Estevinho
author_facet Daniela Dias
Berta Nogueiro Estevinho
author_sort Daniela Dias
collection DOAJ
description Vitamin E is widely used in cosmetics and dermatological applications for its antioxidant, anti-inflammatory, and healing properties, yet its industrial use is limited by poor stability and bioavailability. To address these challenges, this study developed zein-based microstructures encapsulating vitamin E using electrohydrodynamic (EHD) techniques and evaluated how zein concentration affects morphology and release behavior. The SEM analysis showed that biopolymer (zein) concentration significantly affects microstructure morphology. At low concentrations (1%, 5%, and 15% (<i>w</i>/<i>v</i>)), micro/nanoparticles are formed, and high concentrations (30% (<i>w</i>/<i>v</i>)) yielded only fibers. The average size of the structures produced with zein (1–15% <i>w</i>/<i>v</i>) ranged from 0.38 to 0.90 µm, as measured using the program ImageJ (v1.54d). Structures containing vitamin E were generally smaller than those without. For electrospun fibers made with 30% zein, diameters ranged from 0.49 to 0.74 µm, with vitamin E-containing fibers also being thinner. Conductivity also influenced morphology; higher conductivity developed fibers, while lower conductivity formed particles. The solution with 15% (<i>w</i>/<i>v</i>) zein + 1% (<i>w</i>/<i>w</i>) vitamin E showed a conductivity of 1276 μS, similar to the 15% zein solution (1280 μS), indicating that vitamin E addition had no significant effect on conductivity. Release assays revealed that structures produced with low zein concentrations led to immediate release, while structured made with higher concentrations, prolonged release. A preliminary cosmetic formulation test has been conducted. The vitamin E microstructures were successfully incorporated into aloe vera hydrogel and coconut oil to show their potential for cosmetic applications.
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spelling doaj-art-be9b31cfc0a44dafb82008154809ac932025-08-20T03:11:22ZengMDPI AGMolecules1420-30492025-05-013011230610.3390/molecules30112306Vitamin E Microencapsulation via Electrohydrodynamic Techniques for Potential Use in Skin Care and Dermatological ApplicationsDaniela Dias0Berta Nogueiro Estevinho1LEPABE—Laboratory for Process Engineering, Environment, Biotechnology and Energy, Faculty of Engineering, University of Porto, Rua Dr. Roberto Frias, 4200-465 Porto, PortugalLEPABE—Laboratory for Process Engineering, Environment, Biotechnology and Energy, Faculty of Engineering, University of Porto, Rua Dr. Roberto Frias, 4200-465 Porto, PortugalVitamin E is widely used in cosmetics and dermatological applications for its antioxidant, anti-inflammatory, and healing properties, yet its industrial use is limited by poor stability and bioavailability. To address these challenges, this study developed zein-based microstructures encapsulating vitamin E using electrohydrodynamic (EHD) techniques and evaluated how zein concentration affects morphology and release behavior. The SEM analysis showed that biopolymer (zein) concentration significantly affects microstructure morphology. At low concentrations (1%, 5%, and 15% (<i>w</i>/<i>v</i>)), micro/nanoparticles are formed, and high concentrations (30% (<i>w</i>/<i>v</i>)) yielded only fibers. The average size of the structures produced with zein (1–15% <i>w</i>/<i>v</i>) ranged from 0.38 to 0.90 µm, as measured using the program ImageJ (v1.54d). Structures containing vitamin E were generally smaller than those without. For electrospun fibers made with 30% zein, diameters ranged from 0.49 to 0.74 µm, with vitamin E-containing fibers also being thinner. Conductivity also influenced morphology; higher conductivity developed fibers, while lower conductivity formed particles. The solution with 15% (<i>w</i>/<i>v</i>) zein + 1% (<i>w</i>/<i>w</i>) vitamin E showed a conductivity of 1276 μS, similar to the 15% zein solution (1280 μS), indicating that vitamin E addition had no significant effect on conductivity. Release assays revealed that structures produced with low zein concentrations led to immediate release, while structured made with higher concentrations, prolonged release. A preliminary cosmetic formulation test has been conducted. The vitamin E microstructures were successfully incorporated into aloe vera hydrogel and coconut oil to show their potential for cosmetic applications.https://www.mdpi.com/1420-3049/30/11/2306electrohydrodynamic techniques (EHD)electrospinningelectrosprayingvitamin Ezeincosmetic/dermatological applications
spellingShingle Daniela Dias
Berta Nogueiro Estevinho
Vitamin E Microencapsulation via Electrohydrodynamic Techniques for Potential Use in Skin Care and Dermatological Applications
Molecules
electrohydrodynamic techniques (EHD)
electrospinning
electrospraying
vitamin E
zein
cosmetic/dermatological applications
title Vitamin E Microencapsulation via Electrohydrodynamic Techniques for Potential Use in Skin Care and Dermatological Applications
title_full Vitamin E Microencapsulation via Electrohydrodynamic Techniques for Potential Use in Skin Care and Dermatological Applications
title_fullStr Vitamin E Microencapsulation via Electrohydrodynamic Techniques for Potential Use in Skin Care and Dermatological Applications
title_full_unstemmed Vitamin E Microencapsulation via Electrohydrodynamic Techniques for Potential Use in Skin Care and Dermatological Applications
title_short Vitamin E Microencapsulation via Electrohydrodynamic Techniques for Potential Use in Skin Care and Dermatological Applications
title_sort vitamin e microencapsulation via electrohydrodynamic techniques for potential use in skin care and dermatological applications
topic electrohydrodynamic techniques (EHD)
electrospinning
electrospraying
vitamin E
zein
cosmetic/dermatological applications
url https://www.mdpi.com/1420-3049/30/11/2306
work_keys_str_mv AT danieladias vitaminemicroencapsulationviaelectrohydrodynamictechniquesforpotentialuseinskincareanddermatologicalapplications
AT bertanogueiroestevinho vitaminemicroencapsulationviaelectrohydrodynamictechniquesforpotentialuseinskincareanddermatologicalapplications