Tough and strong bioinspired high-entropy all-ceramics with a contiguous network structure

Abstract Developing bioinspired all-ceramics with plastic phases is considered one of the most effective ways to simultaneously achieve enhanced strength and toughness in ceramic materials for high-temperature applications. Here we explore tough and strong bioinspired high-entropy all-ceramics with...

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Main Authors: Zijie Zhu, Yiwen Liu, Yuanbin Qin, Fangchao Gu, Lei Zhuang, Hulei Yu, Yanhui Chu
Format: Article
Language:English
Published: Nature Portfolio 2025-05-01
Series:Nature Communications
Online Access:https://doi.org/10.1038/s41467-025-59914-9
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author Zijie Zhu
Yiwen Liu
Yuanbin Qin
Fangchao Gu
Lei Zhuang
Hulei Yu
Yanhui Chu
author_facet Zijie Zhu
Yiwen Liu
Yuanbin Qin
Fangchao Gu
Lei Zhuang
Hulei Yu
Yanhui Chu
author_sort Zijie Zhu
collection DOAJ
description Abstract Developing bioinspired all-ceramics with plastic phases is considered one of the most effective ways to simultaneously achieve enhanced strength and toughness in ceramic materials for high-temperature applications. Here we explore tough and strong bioinspired high-entropy all-ceramics with a contiguous network structure that are able to serve up to 1300 °C. Specifically, we develop the high-entropy all-ceramics, featuring a unique contiguous network distribution of the Cr7C3 plastic phase within the predominant high-entropy carbide (HEC) hard phase, through a high-entropy composition-engineering strategy. The resulting materials exhibit impressive fracture initiation toughness of 12.5 ± 1.5 MPa·m1/2 and flexural strength of 613 ± 52 MPa at room temperature, as well as ~97% strength retention up to 1300 °C due to their good high-temperature stability, surpassing the performance of most other reported bioinspired ceramics. Further experimental and theoretical investigations demonstrate that the Cr7C3 phase can undergo plastic deformation by forming nanoscale shear bands with significant crystal defects, resulting in multiple toughening mechanisms involving crack-bridging of unfractured Cr7C3 ligaments and crack deflection in the HEC/Cr7C3 all-ceramics. This work successfully develops tough and strong bioinspired high-entropy all-ceramics capable of serving up to 1300 °C, offering an innovative strategy that facilitates further design of bioinspired ceramics applicable at higher temperatures.
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spelling doaj-art-bc7de79e6e87477f99511b17419b116d2025-08-20T03:10:32ZengNature PortfolioNature Communications2041-17232025-05-0116111010.1038/s41467-025-59914-9Tough and strong bioinspired high-entropy all-ceramics with a contiguous network structureZijie Zhu0Yiwen Liu1Yuanbin Qin2Fangchao Gu3Lei Zhuang4Hulei Yu5Yanhui Chu6School of Materials Science and Engineering, South China University of TechnologySchool of Materials Science and Engineering, South China University of TechnologyState Key Laboratory for Mechanical Behavior of Materials, Xi’an Jiaotong UniversitySchool of Materials Science and Engineering, South China University of TechnologySchool of Materials Science and Engineering, South China University of TechnologySchool of Materials Science and Engineering, South China University of TechnologySchool of Materials Science and Engineering, South China University of TechnologyAbstract Developing bioinspired all-ceramics with plastic phases is considered one of the most effective ways to simultaneously achieve enhanced strength and toughness in ceramic materials for high-temperature applications. Here we explore tough and strong bioinspired high-entropy all-ceramics with a contiguous network structure that are able to serve up to 1300 °C. Specifically, we develop the high-entropy all-ceramics, featuring a unique contiguous network distribution of the Cr7C3 plastic phase within the predominant high-entropy carbide (HEC) hard phase, through a high-entropy composition-engineering strategy. The resulting materials exhibit impressive fracture initiation toughness of 12.5 ± 1.5 MPa·m1/2 and flexural strength of 613 ± 52 MPa at room temperature, as well as ~97% strength retention up to 1300 °C due to their good high-temperature stability, surpassing the performance of most other reported bioinspired ceramics. Further experimental and theoretical investigations demonstrate that the Cr7C3 phase can undergo plastic deformation by forming nanoscale shear bands with significant crystal defects, resulting in multiple toughening mechanisms involving crack-bridging of unfractured Cr7C3 ligaments and crack deflection in the HEC/Cr7C3 all-ceramics. This work successfully develops tough and strong bioinspired high-entropy all-ceramics capable of serving up to 1300 °C, offering an innovative strategy that facilitates further design of bioinspired ceramics applicable at higher temperatures.https://doi.org/10.1038/s41467-025-59914-9
spellingShingle Zijie Zhu
Yiwen Liu
Yuanbin Qin
Fangchao Gu
Lei Zhuang
Hulei Yu
Yanhui Chu
Tough and strong bioinspired high-entropy all-ceramics with a contiguous network structure
Nature Communications
title Tough and strong bioinspired high-entropy all-ceramics with a contiguous network structure
title_full Tough and strong bioinspired high-entropy all-ceramics with a contiguous network structure
title_fullStr Tough and strong bioinspired high-entropy all-ceramics with a contiguous network structure
title_full_unstemmed Tough and strong bioinspired high-entropy all-ceramics with a contiguous network structure
title_short Tough and strong bioinspired high-entropy all-ceramics with a contiguous network structure
title_sort tough and strong bioinspired high entropy all ceramics with a contiguous network structure
url https://doi.org/10.1038/s41467-025-59914-9
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AT yuanbinqin toughandstrongbioinspiredhighentropyallceramicswithacontiguousnetworkstructure
AT fangchaogu toughandstrongbioinspiredhighentropyallceramicswithacontiguousnetworkstructure
AT leizhuang toughandstrongbioinspiredhighentropyallceramicswithacontiguousnetworkstructure
AT huleiyu toughandstrongbioinspiredhighentropyallceramicswithacontiguousnetworkstructure
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