Parameter optimization of the notched blade spiral fertilizer discharger for pineapple orchards based on DEM

IntroductionIn order to improve the fertilizer-discharging uniformity of the traditional spiral fertilizer distributor and achieve precise and controllable fertilization, based on the agronomic characteristics of fertilization in pineapple orchards, a notched-blade spiral fertilizer discharger with...

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Main Authors: Guoqiang Dun, Quanbao Sheng, Xinxin Ji, Hailiang Li, Chunyu Ma, Xinming Li, Haitian Sun, Luhan Wang, Chao Ma, Zhenzhen Yu, Hongxuan Wang
Format: Article
Language:English
Published: Frontiers Media S.A. 2025-02-01
Series:Frontiers in Mechanical Engineering
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Online Access:https://www.frontiersin.org/articles/10.3389/fmech.2025.1535013/full
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author Guoqiang Dun
Guoqiang Dun
Quanbao Sheng
Xinxin Ji
Hailiang Li
Chunyu Ma
Xinming Li
Haitian Sun
Luhan Wang
Chao Ma
Zhenzhen Yu
Hongxuan Wang
author_facet Guoqiang Dun
Guoqiang Dun
Quanbao Sheng
Xinxin Ji
Hailiang Li
Chunyu Ma
Xinming Li
Haitian Sun
Luhan Wang
Chao Ma
Zhenzhen Yu
Hongxuan Wang
author_sort Guoqiang Dun
collection DOAJ
description IntroductionIn order to improve the fertilizer-discharging uniformity of the traditional spiral fertilizer distributor and achieve precise and controllable fertilization, based on the agronomic characteristics of fertilization in pineapple orchards, a notched-blade spiral fertilizer discharger with the mechanism of discontinuous-blade sliding-cutting and pushing-pore fertilization is innovatively designed.MethodsBased on parametric modelling and determining the volume of fertilizer accommodation of the spiral, the theoretical fertilizer-discharging amount of the fertilizer discharger is determined in combination with theoretical analysis. The main factors influencing the fertilization performance of the spiral fertilizer discharger are analyzed using theoretical calculation formulas. The discrete element method is used to simulate the fertilizer-discharging process. By comparing simulation experiments, it is determined that the notched-blade spiral fertilizer discharger has better uniformity than the traditional one. The effects of the number and shape of periodic notched blades on the fertilizer-discharging uniformity are analyzed through single-factor experiments. The L9 (3⁴) orthogonal table is adopted for conducting orthogonal simulation tests.ResultsThe test results show that the primary and secondary order of the influence of test factors on test indexes is blade notch shape and periodic blade notch number. When the blade notch is a sector, and the periodic blade has three notches, the fluctuation coefficient of fertilizer discharge uniformity is 27.01%. The results of the bench test show that the uniformity fluctuation coefficient of the notched blade spiral fertilizer discharger is 27.42% when the rotating speed is 60r/min. The experimental and simulation values are consistent. Moreover, the fluctuation coefficient of the spiral fertilizer discharger is reduced by 64.86 percentage points compared with that of the spiral fertilizer discharger under the same conditions. Moreover, the fluctuation coefficient of the notched blade spiral is 64.86% lower than that of the spiral fertilizer discharger under the same conditions. Based on different rotational speeds, the fitting curve of fertilizer discharge is y = 2.02x + 23.02.ConclusionThe fertilizer discharge can be controlled by adjusting the rotating speed. It improves the controlled accuracy and uniformity of fertilizer application and achieves the goal of green and sustainable development of the pineapple industry in the tropics. The research results can provide a reference for designing and optimizing spiral fertilizer dischargers.
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spelling doaj-art-bb2bffd57e844945ba40952eb5ccf5782025-08-20T02:48:12ZengFrontiers Media S.A.Frontiers in Mechanical Engineering2297-30792025-02-011110.3389/fmech.2025.15350131535013Parameter optimization of the notched blade spiral fertilizer discharger for pineapple orchards based on DEMGuoqiang Dun0Guoqiang Dun1Quanbao Sheng2Xinxin Ji3Hailiang Li4Chunyu Ma5Xinming Li6Haitian Sun7Luhan Wang8Chao Ma9Zhenzhen Yu10Hongxuan Wang11Intelligent Agricultural Machinery Equipment Engineering Laboratory, Harbin Cambridge University, Harbin, ChinaCollege of Mechanical and Electrical Engineering, Northeast Forestry University, Harbin, ChinaCollege of Mechanical and Electrical Engineering, Northeast Forestry University, Harbin, ChinaCollege of Mechanical and Electrical Engineering, Northeast Forestry University, Harbin, ChinaSouth Subtropical Crop Research Institute, Chinese Academy of Tropical Agricultural Sciences, Key Laboratory of Tropical Fruit Biology, Ministry of Agriculture & Rural Affairs, Key Laboratory of Hainan Province for Postharvest Physiology and Technology of Tropical Horticultural Products, Zhanjiang, ChinaCollege of Mechanical and Electrical Engineering, Northeast Forestry University, Harbin, ChinaCollege of Mechanical and Electrical Engineering, Northeast Forestry University, Harbin, ChinaSouth Subtropical Crop Research Institute, Chinese Academy of Tropical Agricultural Sciences, Key Laboratory of Tropical Fruit Biology, Ministry of Agriculture & Rural Affairs, Key Laboratory of Hainan Province for Postharvest Physiology and Technology of Tropical Horticultural Products, Zhanjiang, ChinaCollege of Mechanical and Electrical Engineering, Northeast Forestry University, Harbin, ChinaCollege of Mechanical and Electrical Engineering, Northeast Forestry University, Harbin, ChinaSchool of Mechanical Engineering, Guangdong Ocean University, Zhanjiang, ChinaSouth Subtropical Crop Research Institute, Chinese Academy of Tropical Agricultural Sciences, Key Laboratory of Tropical Fruit Biology, Ministry of Agriculture & Rural Affairs, Key Laboratory of Hainan Province for Postharvest Physiology and Technology of Tropical Horticultural Products, Zhanjiang, ChinaIntroductionIn order to improve the fertilizer-discharging uniformity of the traditional spiral fertilizer distributor and achieve precise and controllable fertilization, based on the agronomic characteristics of fertilization in pineapple orchards, a notched-blade spiral fertilizer discharger with the mechanism of discontinuous-blade sliding-cutting and pushing-pore fertilization is innovatively designed.MethodsBased on parametric modelling and determining the volume of fertilizer accommodation of the spiral, the theoretical fertilizer-discharging amount of the fertilizer discharger is determined in combination with theoretical analysis. The main factors influencing the fertilization performance of the spiral fertilizer discharger are analyzed using theoretical calculation formulas. The discrete element method is used to simulate the fertilizer-discharging process. By comparing simulation experiments, it is determined that the notched-blade spiral fertilizer discharger has better uniformity than the traditional one. The effects of the number and shape of periodic notched blades on the fertilizer-discharging uniformity are analyzed through single-factor experiments. The L9 (3⁴) orthogonal table is adopted for conducting orthogonal simulation tests.ResultsThe test results show that the primary and secondary order of the influence of test factors on test indexes is blade notch shape and periodic blade notch number. When the blade notch is a sector, and the periodic blade has three notches, the fluctuation coefficient of fertilizer discharge uniformity is 27.01%. The results of the bench test show that the uniformity fluctuation coefficient of the notched blade spiral fertilizer discharger is 27.42% when the rotating speed is 60r/min. The experimental and simulation values are consistent. Moreover, the fluctuation coefficient of the spiral fertilizer discharger is reduced by 64.86 percentage points compared with that of the spiral fertilizer discharger under the same conditions. Moreover, the fluctuation coefficient of the notched blade spiral is 64.86% lower than that of the spiral fertilizer discharger under the same conditions. Based on different rotational speeds, the fitting curve of fertilizer discharge is y = 2.02x + 23.02.ConclusionThe fertilizer discharge can be controlled by adjusting the rotating speed. It improves the controlled accuracy and uniformity of fertilizer application and achieves the goal of green and sustainable development of the pineapple industry in the tropics. The research results can provide a reference for designing and optimizing spiral fertilizer dischargers.https://www.frontiersin.org/articles/10.3389/fmech.2025.1535013/fullagricultural machineryDEMfertilizer dischargeruniformity of fertilizer dischargenotched blade
spellingShingle Guoqiang Dun
Guoqiang Dun
Quanbao Sheng
Xinxin Ji
Hailiang Li
Chunyu Ma
Xinming Li
Haitian Sun
Luhan Wang
Chao Ma
Zhenzhen Yu
Hongxuan Wang
Parameter optimization of the notched blade spiral fertilizer discharger for pineapple orchards based on DEM
Frontiers in Mechanical Engineering
agricultural machinery
DEM
fertilizer discharger
uniformity of fertilizer discharge
notched blade
title Parameter optimization of the notched blade spiral fertilizer discharger for pineapple orchards based on DEM
title_full Parameter optimization of the notched blade spiral fertilizer discharger for pineapple orchards based on DEM
title_fullStr Parameter optimization of the notched blade spiral fertilizer discharger for pineapple orchards based on DEM
title_full_unstemmed Parameter optimization of the notched blade spiral fertilizer discharger for pineapple orchards based on DEM
title_short Parameter optimization of the notched blade spiral fertilizer discharger for pineapple orchards based on DEM
title_sort parameter optimization of the notched blade spiral fertilizer discharger for pineapple orchards based on dem
topic agricultural machinery
DEM
fertilizer discharger
uniformity of fertilizer discharge
notched blade
url https://www.frontiersin.org/articles/10.3389/fmech.2025.1535013/full
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