Robotic assembly of modular concrete shells using falsework

The rapid development of robotics has the potential to transform the construction industry of the future. One possible application of robots is the assembly of modular concrete shells. This type of structure saves materials, while the modular approach makes them more cost-effective by eliminating th...

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Main Authors: Egor Ivaniuk, Dmytro Pukhkaiev, Mathias Reichle, Wanqi Zhao, Johannes Mey, Manuel Krombholz, Zlata Tošić, Uwe Aßmann, Sven Klinkel, Viktor Mechtcherine
Format: Article
Language:English
Published: Elsevier 2025-03-01
Series:Developments in the Built Environment
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S266616592500016X
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author Egor Ivaniuk
Dmytro Pukhkaiev
Mathias Reichle
Wanqi Zhao
Johannes Mey
Manuel Krombholz
Zlata Tošić
Uwe Aßmann
Sven Klinkel
Viktor Mechtcherine
author_facet Egor Ivaniuk
Dmytro Pukhkaiev
Mathias Reichle
Wanqi Zhao
Johannes Mey
Manuel Krombholz
Zlata Tošić
Uwe Aßmann
Sven Klinkel
Viktor Mechtcherine
author_sort Egor Ivaniuk
collection DOAJ
description The rapid development of robotics has the potential to transform the construction industry of the future. One possible application of robots is the assembly of modular concrete shells. This type of structure saves materials, while the modular approach makes them more cost-effective by eliminating the need for formwork. So far, however, robots have struggled to accurately position modules when assembling large modular shells on the construction site. The authors propose an alternative approach to the robotic assembly of modular shells based on the use of modular falsework. The presence of a falsework enables the creation of large-scale shells of complex shapes out of an unlimited number of modules while ensuring the accuracy of their positioning. This paper describes a possible methodology for implementing this approach and validates it by assembling a demonstrator, as well as presents the results of static and dynamic analysis of the modules moved by the robot.
format Article
id doaj-art-ba935321bcbd4cad99b32e95e48186d3
institution Kabale University
issn 2666-1659
language English
publishDate 2025-03-01
publisher Elsevier
record_format Article
series Developments in the Built Environment
spelling doaj-art-ba935321bcbd4cad99b32e95e48186d32025-02-08T05:01:15ZengElsevierDevelopments in the Built Environment2666-16592025-03-0121100616Robotic assembly of modular concrete shells using falseworkEgor Ivaniuk0Dmytro Pukhkaiev1Mathias Reichle2Wanqi Zhao3Johannes Mey4Manuel Krombholz5Zlata Tošić6Uwe Aßmann7Sven Klinkel8Viktor Mechtcherine9TU Dresden, Institute of Construction Materials, Dresden, Germany; Corresponding author.TU Dresden, Faculty of Computer Science, Software Technology Group, Dresden, GermanyRWTH Aachen University, Chair of Structural Analysis and Dynamics, Aachen, GermanyTU Dresden, Faculty of Computer Science, Software Technology Group, Dresden, GermanyTU Dresden, Faculty of Computer Science, Software Technology Group, Dresden, GermanyTU Dresden, Faculty of Computer Science, Software Technology Group, Dresden, GermanyTU Dresden, Faculty of Mathematics, Institute of Geometry, Dresden, GermanyTU Dresden, Faculty of Computer Science, Software Technology Group, Dresden, GermanyRWTH Aachen University, Chair of Structural Analysis and Dynamics, Aachen, GermanyTU Dresden, Institute of Construction Materials, Dresden, GermanyThe rapid development of robotics has the potential to transform the construction industry of the future. One possible application of robots is the assembly of modular concrete shells. This type of structure saves materials, while the modular approach makes them more cost-effective by eliminating the need for formwork. So far, however, robots have struggled to accurately position modules when assembling large modular shells on the construction site. The authors propose an alternative approach to the robotic assembly of modular shells based on the use of modular falsework. The presence of a falsework enables the creation of large-scale shells of complex shapes out of an unlimited number of modules while ensuring the accuracy of their positioning. This paper describes a possible methodology for implementing this approach and validates it by assembling a demonstrator, as well as presents the results of static and dynamic analysis of the modules moved by the robot.http://www.sciencedirect.com/science/article/pii/S266616592500016XConcrete shellModular constructionAutomated assemblyDigital constructionModel-driven software developmentIsogeometric analysis
spellingShingle Egor Ivaniuk
Dmytro Pukhkaiev
Mathias Reichle
Wanqi Zhao
Johannes Mey
Manuel Krombholz
Zlata Tošić
Uwe Aßmann
Sven Klinkel
Viktor Mechtcherine
Robotic assembly of modular concrete shells using falsework
Developments in the Built Environment
Concrete shell
Modular construction
Automated assembly
Digital construction
Model-driven software development
Isogeometric analysis
title Robotic assembly of modular concrete shells using falsework
title_full Robotic assembly of modular concrete shells using falsework
title_fullStr Robotic assembly of modular concrete shells using falsework
title_full_unstemmed Robotic assembly of modular concrete shells using falsework
title_short Robotic assembly of modular concrete shells using falsework
title_sort robotic assembly of modular concrete shells using falsework
topic Concrete shell
Modular construction
Automated assembly
Digital construction
Model-driven software development
Isogeometric analysis
url http://www.sciencedirect.com/science/article/pii/S266616592500016X
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