Prediction of Breakdown Pressure Using a Multi-Layer Neural Network Based on Supercritical CO<sub>2</sub> Fracturing Data

Hydraulic fracturing is a widely employed technique for stimulating unconventional shale gas reservoirs. Supercritical CO<sub>2</sub> (SC-CO<sub>2</sub>) has emerged as a promising fracturing fluid due to its unique physicochemical properties. Existing theoretical models for...

Full description

Saved in:
Bibliographic Details
Main Authors: Xiufeng Zhang, Min Zhang, Shuyuan Liu, Heyang Liu
Format: Article
Language:English
Published: MDPI AG 2024-11-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/14/22/10545
Tags: Add Tag
No Tags, Be the first to tag this record!
_version_ 1850217257175613440
author Xiufeng Zhang
Min Zhang
Shuyuan Liu
Heyang Liu
author_facet Xiufeng Zhang
Min Zhang
Shuyuan Liu
Heyang Liu
author_sort Xiufeng Zhang
collection DOAJ
description Hydraulic fracturing is a widely employed technique for stimulating unconventional shale gas reservoirs. Supercritical CO<sub>2</sub> (SC-CO<sub>2</sub>) has emerged as a promising fracturing fluid due to its unique physicochemical properties. Existing theoretical models for calculating breakdown pressure often fail to accurately predict the outcomes of SC-CO<sub>2</sub> fracturing due to the complex, nonlinear interactions among multiple influencing factors. In this study, we conducted fracturing experiments considering parameters such as fluid type, flow rate, temperature, and confining pressure. A fully connected neural network was then employed to predict breakdown pressure, integrating both our experimental data and published datasets. This approach facilitated the identification of key influencing factors and allowed us to quantify their relative importance. The results demonstrate that SC-CO<sub>2</sub> significantly reduces breakdown pressure compared to traditional water-based fluids. Additionally, breakdown pressure increases with higher confining pressures and elevated flow rates, while it decreases with increasing temperatures. The multi-layer neural network achieved high predictive accuracy, with R, RMSE, and MAE values of 0.9482 (0.9123), 3.424 (4.421), and 2.283 (3.188) for training (testing) sets, respectively. Sensitivity analysis identified fracturing fluid type and tensile strength as the most influential factors, contributing 28.31% and 21.39%, respectively, followed by flow rate at 12.34%. Our findings provide valuable insights into the optimization of fracturing parameters, offering a promising approach to better predict breakdown pressure in SC-CO<sub>2</sub> fracturing operations.
format Article
id doaj-art-ba341f633d994801809aab7b8cf8c2bf
institution OA Journals
issn 2076-3417
language English
publishDate 2024-11-01
publisher MDPI AG
record_format Article
series Applied Sciences
spelling doaj-art-ba341f633d994801809aab7b8cf8c2bf2025-08-20T02:08:07ZengMDPI AGApplied Sciences2076-34172024-11-0114221054510.3390/app142210545Prediction of Breakdown Pressure Using a Multi-Layer Neural Network Based on Supercritical CO<sub>2</sub> Fracturing DataXiufeng Zhang0Min Zhang1Shuyuan Liu2Heyang Liu3Department of Geotechnical Engineering, Tongji University, Shanghai 200092, ChinaGeotechnical Institute, TU Bergakademie Freiberg, 09599 Freiberg, GermanySchool of Resource and Civil Engineering, Northeastern University, Shenyang 110819, ChinaSchool of Resource and Civil Engineering, Northeastern University, Shenyang 110819, ChinaHydraulic fracturing is a widely employed technique for stimulating unconventional shale gas reservoirs. Supercritical CO<sub>2</sub> (SC-CO<sub>2</sub>) has emerged as a promising fracturing fluid due to its unique physicochemical properties. Existing theoretical models for calculating breakdown pressure often fail to accurately predict the outcomes of SC-CO<sub>2</sub> fracturing due to the complex, nonlinear interactions among multiple influencing factors. In this study, we conducted fracturing experiments considering parameters such as fluid type, flow rate, temperature, and confining pressure. A fully connected neural network was then employed to predict breakdown pressure, integrating both our experimental data and published datasets. This approach facilitated the identification of key influencing factors and allowed us to quantify their relative importance. The results demonstrate that SC-CO<sub>2</sub> significantly reduces breakdown pressure compared to traditional water-based fluids. Additionally, breakdown pressure increases with higher confining pressures and elevated flow rates, while it decreases with increasing temperatures. The multi-layer neural network achieved high predictive accuracy, with R, RMSE, and MAE values of 0.9482 (0.9123), 3.424 (4.421), and 2.283 (3.188) for training (testing) sets, respectively. Sensitivity analysis identified fracturing fluid type and tensile strength as the most influential factors, contributing 28.31% and 21.39%, respectively, followed by flow rate at 12.34%. Our findings provide valuable insights into the optimization of fracturing parameters, offering a promising approach to better predict breakdown pressure in SC-CO<sub>2</sub> fracturing operations.https://www.mdpi.com/2076-3417/14/22/10545supercritical CO<sub>2</sub>hydraulic fracturingbreakdown pressure predictionmulti-layer neural networklaboratory data
spellingShingle Xiufeng Zhang
Min Zhang
Shuyuan Liu
Heyang Liu
Prediction of Breakdown Pressure Using a Multi-Layer Neural Network Based on Supercritical CO<sub>2</sub> Fracturing Data
Applied Sciences
supercritical CO<sub>2</sub>
hydraulic fracturing
breakdown pressure prediction
multi-layer neural network
laboratory data
title Prediction of Breakdown Pressure Using a Multi-Layer Neural Network Based on Supercritical CO<sub>2</sub> Fracturing Data
title_full Prediction of Breakdown Pressure Using a Multi-Layer Neural Network Based on Supercritical CO<sub>2</sub> Fracturing Data
title_fullStr Prediction of Breakdown Pressure Using a Multi-Layer Neural Network Based on Supercritical CO<sub>2</sub> Fracturing Data
title_full_unstemmed Prediction of Breakdown Pressure Using a Multi-Layer Neural Network Based on Supercritical CO<sub>2</sub> Fracturing Data
title_short Prediction of Breakdown Pressure Using a Multi-Layer Neural Network Based on Supercritical CO<sub>2</sub> Fracturing Data
title_sort prediction of breakdown pressure using a multi layer neural network based on supercritical co sub 2 sub fracturing data
topic supercritical CO<sub>2</sub>
hydraulic fracturing
breakdown pressure prediction
multi-layer neural network
laboratory data
url https://www.mdpi.com/2076-3417/14/22/10545
work_keys_str_mv AT xiufengzhang predictionofbreakdownpressureusingamultilayerneuralnetworkbasedonsupercriticalcosub2subfracturingdata
AT minzhang predictionofbreakdownpressureusingamultilayerneuralnetworkbasedonsupercriticalcosub2subfracturingdata
AT shuyuanliu predictionofbreakdownpressureusingamultilayerneuralnetworkbasedonsupercriticalcosub2subfracturingdata
AT heyangliu predictionofbreakdownpressureusingamultilayerneuralnetworkbasedonsupercriticalcosub2subfracturingdata