Assessing Risk Priority Numbers of Failures in the Screw Tightening Machine of a Hard Disk Drive Production System
In a competitive environment, many production industries must reduce costs while maintaining asset value and reliability. In the manufacturing process, the machine is essential because downtime can inhibit and stop production. This study investigated the breakdown trend of a hard disk drive producti...
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| Format: | Article |
| Language: | English |
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Publishing House of Wrocław Board of Scientific Technical Societies Federation NOT
2022-01-01
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| Series: | Journal of Machine Engineering |
| Subjects: | |
| Online Access: | http://jmacheng.not.pl/Assessing-Risk-Priority-Numbers-of-Failures-in-the-Screw-Tightening-Machine-nof-a,145272,0,2.html |
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| author | Naraphorn Paoprasert Wai Yan Htet Lin Thepniramit Muneekaew |
| author_facet | Naraphorn Paoprasert Wai Yan Htet Lin Thepniramit Muneekaew |
| author_sort | Naraphorn Paoprasert |
| collection | DOAJ |
| description | In a competitive environment, many production industries must reduce costs while maintaining asset value and reliability. In the manufacturing process, the machine is essential because downtime can inhibit and stop production. This study investigated the breakdown trend of a hard disk drive production line in the manufacturing industry to recommend applying Reliability-Centered Maintenance (RCM) for improved productivity, reliability, and availability. This study focused on breakdown analysis, identifying potential failures, and classifying the main components of screw-tightening machines. The RCM method was used based on several tools: failure mode and effects analysis (FMEA), risk priority number (RPN), mean time between failures (MTBF), and mean time to repair (MTTR). The study identified which production line had the lowest availability and productivity due to high downtime and failure rates. In addition, the top-five failures were identified that severely disrupted production These breakdowns were overcome and their occurrence reduced was by calculating and evaluating MTBF and MTTR to help manage failures and indicate the efficiency of corrective action. Thus, this industry and others can achieve better equipment availability and machine reliability using the RCM method. |
| format | Article |
| id | doaj-art-ba12f815a79c45f786f03744ea00d20d |
| institution | DOAJ |
| issn | 1895-7595 2391-8071 |
| language | English |
| publishDate | 2022-01-01 |
| publisher | Publishing House of Wrocław Board of Scientific Technical Societies Federation NOT |
| record_format | Article |
| series | Journal of Machine Engineering |
| spelling | doaj-art-ba12f815a79c45f786f03744ea00d20d2025-08-20T03:01:58ZengPublishing House of Wrocław Board of Scientific Technical Societies Federation NOTJournal of Machine Engineering1895-75952391-80712022-01-0122112413710.36897/jme/145272145272Assessing Risk Priority Numbers of Failures in the Screw Tightening Machine of a Hard Disk Drive Production SystemNaraphorn Paoprasert0Wai Yan Htet Lin1Thepniramit Muneekaew2Department of Industrial Engineering, Kasetsart University, ThailandDepartment of Industrial Engineering, Kasetsart University, ThailandDepartment of Advance Manufacturing Engineering (AME), Hard Disk Drive (HDD) Manufacturing Industry, ThailandIn a competitive environment, many production industries must reduce costs while maintaining asset value and reliability. In the manufacturing process, the machine is essential because downtime can inhibit and stop production. This study investigated the breakdown trend of a hard disk drive production line in the manufacturing industry to recommend applying Reliability-Centered Maintenance (RCM) for improved productivity, reliability, and availability. This study focused on breakdown analysis, identifying potential failures, and classifying the main components of screw-tightening machines. The RCM method was used based on several tools: failure mode and effects analysis (FMEA), risk priority number (RPN), mean time between failures (MTBF), and mean time to repair (MTTR). The study identified which production line had the lowest availability and productivity due to high downtime and failure rates. In addition, the top-five failures were identified that severely disrupted production These breakdowns were overcome and their occurrence reduced was by calculating and evaluating MTBF and MTTR to help manage failures and indicate the efficiency of corrective action. Thus, this industry and others can achieve better equipment availability and machine reliability using the RCM method.http://jmacheng.not.pl/Assessing-Risk-Priority-Numbers-of-Failures-in-the-Screw-Tightening-Machine-nof-a,145272,0,2.htmlreliability-centered maintenance (rcm)failure mode and effects analysis (fmea)mean time between failures (mtbf)mean time to repair (mttr) |
| spellingShingle | Naraphorn Paoprasert Wai Yan Htet Lin Thepniramit Muneekaew Assessing Risk Priority Numbers of Failures in the Screw Tightening Machine of a Hard Disk Drive Production System Journal of Machine Engineering reliability-centered maintenance (rcm) failure mode and effects analysis (fmea) mean time between failures (mtbf) mean time to repair (mttr) |
| title | Assessing Risk Priority Numbers of Failures in the Screw Tightening Machine
of a Hard Disk Drive Production System |
| title_full | Assessing Risk Priority Numbers of Failures in the Screw Tightening Machine
of a Hard Disk Drive Production System |
| title_fullStr | Assessing Risk Priority Numbers of Failures in the Screw Tightening Machine
of a Hard Disk Drive Production System |
| title_full_unstemmed | Assessing Risk Priority Numbers of Failures in the Screw Tightening Machine
of a Hard Disk Drive Production System |
| title_short | Assessing Risk Priority Numbers of Failures in the Screw Tightening Machine
of a Hard Disk Drive Production System |
| title_sort | assessing risk priority numbers of failures in the screw tightening machine of a hard disk drive production system |
| topic | reliability-centered maintenance (rcm) failure mode and effects analysis (fmea) mean time between failures (mtbf) mean time to repair (mttr) |
| url | http://jmacheng.not.pl/Assessing-Risk-Priority-Numbers-of-Failures-in-the-Screw-Tightening-Machine-nof-a,145272,0,2.html |
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