Large Area High‐Performance Thin Film Solid Oxide Fuel Cell with Nanoscale Anode Functional Layer by Scalable Reactive Sputtering

Abstract For high‐performance thin‐film solid oxide cells (TF‐SOCs), a nanostructured anode functional layer (n‐AFL) that can prolong the triple‐phase boundary (TPB) is crucial, particularly for low‐temperature operation. However, the implementation of n‐AFL (usually >1 µm in thickness) has criti...

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Main Authors: Kyoungjae Ju, Seongkook Oh, Jong Hyuk Lee, Hyong June Kim, Hyunmin Kim, Sung Eun Jo, Juhwan Lee, Byung Chan Yang, Jisung Yoon, Dong Won Shin, Wanwoo Park, Ji‐Won Son, Young‐Beom Kim, Sungeun Yang, Jihwan An
Format: Article
Language:English
Published: Wiley 2025-08-01
Series:Advanced Science
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Online Access:https://doi.org/10.1002/advs.202502504
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author Kyoungjae Ju
Seongkook Oh
Jong Hyuk Lee
Hyong June Kim
Hyunmin Kim
Sung Eun Jo
Juhwan Lee
Byung Chan Yang
Jisung Yoon
Dong Won Shin
Wanwoo Park
Ji‐Won Son
Young‐Beom Kim
Sungeun Yang
Jihwan An
author_facet Kyoungjae Ju
Seongkook Oh
Jong Hyuk Lee
Hyong June Kim
Hyunmin Kim
Sung Eun Jo
Juhwan Lee
Byung Chan Yang
Jisung Yoon
Dong Won Shin
Wanwoo Park
Ji‐Won Son
Young‐Beom Kim
Sungeun Yang
Jihwan An
author_sort Kyoungjae Ju
collection DOAJ
description Abstract For high‐performance thin‐film solid oxide cells (TF‐SOCs), a nanostructured anode functional layer (n‐AFL) that can prolong the triple‐phase boundary (TPB) is crucial, particularly for low‐temperature operation. However, the implementation of n‐AFL (usually >1 µm in thickness) has critical issues in scale‐up and productivity. Here, the study successfully demonstrates a large‐area, high‐performance TF‐SOFC with an n‐AFL fabricated via mass‐production‐compatible reactive magnetron sputtering. The cell with optimized n‐AFL by adjusting crucial reactive‐sputtering process parameters, i.e., oxygen partial pressure and sputtering power, shows superior performance compared to that of the cell without n‐AFL: the reduction both in ohmic and anodic polarization resistances by 63% and 34%, respectively, and the improvement in maximum power density by 89% (0.705 W cm−2 vs 1.333 W cm−2) at 650 °C. When employed in large‐scale cell (4 × 4 cm2), the TF‐SOFC with n‐AFL showed 19.4 W at 650 °C.
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institution Kabale University
issn 2198-3844
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publishDate 2025-08-01
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spelling doaj-art-b96cb2d522db4b7aa34de23be2c65e892025-08-20T03:41:08ZengWileyAdvanced Science2198-38442025-08-011229n/an/a10.1002/advs.202502504Large Area High‐Performance Thin Film Solid Oxide Fuel Cell with Nanoscale Anode Functional Layer by Scalable Reactive SputteringKyoungjae Ju0Seongkook Oh1Jong Hyuk Lee2Hyong June Kim3Hyunmin Kim4Sung Eun Jo5Juhwan Lee6Byung Chan Yang7Jisung Yoon8Dong Won Shin9Wanwoo Park10Ji‐Won Son11Young‐Beom Kim12Sungeun Yang13Jihwan An14Department of Mechanical Engineering Pohang University of Science and Technology (POSTECH) Pohang 37673 Republic of KoreaEnergy Material Research Center Korea Institute of Science and Technology (KIST) Seoul 02792 Republic of KoreaDepartment of Mechanical Engineering Hanyang University Seoul 04763 Republic of KoreaDepartment of Mechanical Engineering Pohang University of Science and Technology (POSTECH) Pohang 37673 Republic of KoreaDepartment of Mechanical Engineering Pohang University of Science and Technology (POSTECH) Pohang 37673 Republic of KoreaDepartment of Mechanical Engineering Pohang University of Science and Technology (POSTECH) Pohang 37673 Republic of KoreaDepartment of Mechanical Engineering Pohang University of Science and Technology (POSTECH) Pohang 37673 Republic of KoreaEnergy Material Research Center Korea Institute of Science and Technology (KIST) Seoul 02792 Republic of KoreaDepartment of Mechanical Engineering Hanyang University Seoul 04763 Republic of KoreaResearch and Development Team AVACO Co., Ltd Daegu 42724 Republic of KoreaResearch and Development Team AVACO Co., Ltd Daegu 42724 Republic of KoreaEnergy Material Research Center Korea Institute of Science and Technology (KIST) Seoul 02792 Republic of KoreaDepartment of Mechanical Engineering Hanyang University Seoul 04763 Republic of KoreaEnergy Material Research Center Korea Institute of Science and Technology (KIST) Seoul 02792 Republic of KoreaDepartment of Mechanical Engineering Pohang University of Science and Technology (POSTECH) Pohang 37673 Republic of KoreaAbstract For high‐performance thin‐film solid oxide cells (TF‐SOCs), a nanostructured anode functional layer (n‐AFL) that can prolong the triple‐phase boundary (TPB) is crucial, particularly for low‐temperature operation. However, the implementation of n‐AFL (usually >1 µm in thickness) has critical issues in scale‐up and productivity. Here, the study successfully demonstrates a large‐area, high‐performance TF‐SOFC with an n‐AFL fabricated via mass‐production‐compatible reactive magnetron sputtering. The cell with optimized n‐AFL by adjusting crucial reactive‐sputtering process parameters, i.e., oxygen partial pressure and sputtering power, shows superior performance compared to that of the cell without n‐AFL: the reduction both in ohmic and anodic polarization resistances by 63% and 34%, respectively, and the improvement in maximum power density by 89% (0.705 W cm−2 vs 1.333 W cm−2) at 650 °C. When employed in large‐scale cell (4 × 4 cm2), the TF‐SOFC with n‐AFL showed 19.4 W at 650 °C.https://doi.org/10.1002/advs.202502504nanostructured anode functional layerreactive sputteringsolid oxide fuel cellsthin‐film solid oxide cellstriple‐phase boundary
spellingShingle Kyoungjae Ju
Seongkook Oh
Jong Hyuk Lee
Hyong June Kim
Hyunmin Kim
Sung Eun Jo
Juhwan Lee
Byung Chan Yang
Jisung Yoon
Dong Won Shin
Wanwoo Park
Ji‐Won Son
Young‐Beom Kim
Sungeun Yang
Jihwan An
Large Area High‐Performance Thin Film Solid Oxide Fuel Cell with Nanoscale Anode Functional Layer by Scalable Reactive Sputtering
Advanced Science
nanostructured anode functional layer
reactive sputtering
solid oxide fuel cells
thin‐film solid oxide cells
triple‐phase boundary
title Large Area High‐Performance Thin Film Solid Oxide Fuel Cell with Nanoscale Anode Functional Layer by Scalable Reactive Sputtering
title_full Large Area High‐Performance Thin Film Solid Oxide Fuel Cell with Nanoscale Anode Functional Layer by Scalable Reactive Sputtering
title_fullStr Large Area High‐Performance Thin Film Solid Oxide Fuel Cell with Nanoscale Anode Functional Layer by Scalable Reactive Sputtering
title_full_unstemmed Large Area High‐Performance Thin Film Solid Oxide Fuel Cell with Nanoscale Anode Functional Layer by Scalable Reactive Sputtering
title_short Large Area High‐Performance Thin Film Solid Oxide Fuel Cell with Nanoscale Anode Functional Layer by Scalable Reactive Sputtering
title_sort large area high performance thin film solid oxide fuel cell with nanoscale anode functional layer by scalable reactive sputtering
topic nanostructured anode functional layer
reactive sputtering
solid oxide fuel cells
thin‐film solid oxide cells
triple‐phase boundary
url https://doi.org/10.1002/advs.202502504
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