Multi-Objective Automated Machine Learning for Inversion of Mesoscopic Parameters in Discrete Element Contact Models

Accurate calibration of mesoscopic contact model parameters is essential for ensuring the reliability of Particle Flow Code in Three Dimensions (PFC3D) simulations in geotechnical engineering. Trial-and-error approaches are often used to determine the parameters of the contact model, but they are ti...

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Main Authors: Xu Ao, Shengpeng Hao, Yuyu Zhang, Wenyu Xu
Format: Article
Language:English
Published: MDPI AG 2025-07-01
Series:Applied Sciences
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Online Access:https://www.mdpi.com/2076-3417/15/15/8181
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author Xu Ao
Shengpeng Hao
Yuyu Zhang
Wenyu Xu
author_facet Xu Ao
Shengpeng Hao
Yuyu Zhang
Wenyu Xu
author_sort Xu Ao
collection DOAJ
description Accurate calibration of mesoscopic contact model parameters is essential for ensuring the reliability of Particle Flow Code in Three Dimensions (PFC3D) simulations in geotechnical engineering. Trial-and-error approaches are often used to determine the parameters of the contact model, but they are time-consuming, labor-intensive, and offer no guarantee of parameter validity or simulation credibility. Although conventional machine learning techniques have been applied to invert the contact model parameters, they are hampered by the difficulty of selecting the optimal hyperparameters and, in some cases, insufficient data, which limits both the predictive accuracy and robustness. In this study, a total of 361 PFC3D uniaxial compression simulations using a linear parallel bond model with varied mesoscopic parameters were generated to capture a wide range of rock and geotechnical material behaviors. From each stress–strain curve, eight characteristic points were extracted as inputs to a multi-objective Automated Machine Learning (AutoML) model designed to invert three key mesoscopic parameters, i.e., the elastic modulus (<i>E</i>), stiffness ratio (<i>k<sub>s</sub></i>/<i>k<sub>n</sub></i>), and degraded elastic modulus (<i>E<sub>d</sub></i>). The developed AutoML model, comprising two hidden layers of 256 and 32 neurons with ReLU activation function, achieved coefficients of determination (<i>R</i><sup>2</sup>) of 0.992, 0.710, and 0.521 for <i>E</i>, <i>k<sub>s</sub></i>/<i>k<sub>n</sub></i>, and <i>E<sub>d</sub></i>, respectively, demonstrating acceptable predictive accuracy and generalizability. The multi-objective AutoML model was also applied to invert the parameters from three independent uniaxial compression tests on rock-like materials to validate its practical performance. The close match between the experimental and numerically simulated stress–strain curves confirmed the model’s reliability for mesoscopic parameter inversion in PFC3D.
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spelling doaj-art-b8ed3ada01474e0b8e32bfd6ebc97e112025-08-20T03:02:48ZengMDPI AGApplied Sciences2076-34172025-07-011515818110.3390/app15158181Multi-Objective Automated Machine Learning for Inversion of Mesoscopic Parameters in Discrete Element Contact ModelsXu Ao0Shengpeng Hao1Yuyu Zhang2Wenyu Xu3School of Resources and Safety Engineering, Chongqing University, Chongqing 400044, ChinaSchool of Resources and Safety Engineering, Chongqing University, Chongqing 400044, ChinaDepartment of Civil, Geological and Mining Engineering, Polytechnique Montréal, Montréal, QC H3T 1J4, CanadaSchool of Resources and Safety Engineering, Chongqing University, Chongqing 400044, ChinaAccurate calibration of mesoscopic contact model parameters is essential for ensuring the reliability of Particle Flow Code in Three Dimensions (PFC3D) simulations in geotechnical engineering. Trial-and-error approaches are often used to determine the parameters of the contact model, but they are time-consuming, labor-intensive, and offer no guarantee of parameter validity or simulation credibility. Although conventional machine learning techniques have been applied to invert the contact model parameters, they are hampered by the difficulty of selecting the optimal hyperparameters and, in some cases, insufficient data, which limits both the predictive accuracy and robustness. In this study, a total of 361 PFC3D uniaxial compression simulations using a linear parallel bond model with varied mesoscopic parameters were generated to capture a wide range of rock and geotechnical material behaviors. From each stress–strain curve, eight characteristic points were extracted as inputs to a multi-objective Automated Machine Learning (AutoML) model designed to invert three key mesoscopic parameters, i.e., the elastic modulus (<i>E</i>), stiffness ratio (<i>k<sub>s</sub></i>/<i>k<sub>n</sub></i>), and degraded elastic modulus (<i>E<sub>d</sub></i>). The developed AutoML model, comprising two hidden layers of 256 and 32 neurons with ReLU activation function, achieved coefficients of determination (<i>R</i><sup>2</sup>) of 0.992, 0.710, and 0.521 for <i>E</i>, <i>k<sub>s</sub></i>/<i>k<sub>n</sub></i>, and <i>E<sub>d</sub></i>, respectively, demonstrating acceptable predictive accuracy and generalizability. The multi-objective AutoML model was also applied to invert the parameters from three independent uniaxial compression tests on rock-like materials to validate its practical performance. The close match between the experimental and numerically simulated stress–strain curves confirmed the model’s reliability for mesoscopic parameter inversion in PFC3D.https://www.mdpi.com/2076-3417/15/15/8181mesoscopic parameter inversionPFC3D simulationsautomated machine learning (AutoML)uniaxial compression testslinear parallel bond contact model
spellingShingle Xu Ao
Shengpeng Hao
Yuyu Zhang
Wenyu Xu
Multi-Objective Automated Machine Learning for Inversion of Mesoscopic Parameters in Discrete Element Contact Models
Applied Sciences
mesoscopic parameter inversion
PFC3D simulations
automated machine learning (AutoML)
uniaxial compression tests
linear parallel bond contact model
title Multi-Objective Automated Machine Learning for Inversion of Mesoscopic Parameters in Discrete Element Contact Models
title_full Multi-Objective Automated Machine Learning for Inversion of Mesoscopic Parameters in Discrete Element Contact Models
title_fullStr Multi-Objective Automated Machine Learning for Inversion of Mesoscopic Parameters in Discrete Element Contact Models
title_full_unstemmed Multi-Objective Automated Machine Learning for Inversion of Mesoscopic Parameters in Discrete Element Contact Models
title_short Multi-Objective Automated Machine Learning for Inversion of Mesoscopic Parameters in Discrete Element Contact Models
title_sort multi objective automated machine learning for inversion of mesoscopic parameters in discrete element contact models
topic mesoscopic parameter inversion
PFC3D simulations
automated machine learning (AutoML)
uniaxial compression tests
linear parallel bond contact model
url https://www.mdpi.com/2076-3417/15/15/8181
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AT yuyuzhang multiobjectiveautomatedmachinelearningforinversionofmesoscopicparametersindiscreteelementcontactmodels
AT wenyuxu multiobjectiveautomatedmachinelearningforinversionofmesoscopicparametersindiscreteelementcontactmodels