In situ polymerized polyetherimide/Al2O3 nanocomposites with significantly improved capacitive energy storage performance at high temperatures

High-temperature polymer nanocomposites with high energy storage density (Ue) are promising dielectrics for capacitors used in electric vehicles, aerospace, etc. However, filler agglomeration and interface defects at high filler loadings significantly limit the enhancement of Ue and hamper the large...

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Main Authors: Li Tan, Jiufeng Dong, Li Li, Chengyuan Wang, Yuqi Liu, Yujuan Niu, Zizhao Pan, Liang Sun, Hong Wang
Format: Article
Language:English
Published: Elsevier 2025-01-01
Series:Journal of Materiomics
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Online Access:http://www.sciencedirect.com/science/article/pii/S2352847824000467
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author Li Tan
Jiufeng Dong
Li Li
Chengyuan Wang
Yuqi Liu
Yujuan Niu
Zizhao Pan
Liang Sun
Hong Wang
author_facet Li Tan
Jiufeng Dong
Li Li
Chengyuan Wang
Yuqi Liu
Yujuan Niu
Zizhao Pan
Liang Sun
Hong Wang
author_sort Li Tan
collection DOAJ
description High-temperature polymer nanocomposites with high energy storage density (Ue) are promising dielectrics for capacitors used in electric vehicles, aerospace, etc. However, filler agglomeration and interface defects at high filler loadings significantly limit the enhancement of Ue and hamper the large-scale production of the nanocomposites. Here, polyetherimide (PEI) nanocomposites with nanoscale alumina (AO) at ultra-low contents were prepared via in situ polymerization from PEI monomers. We compared two composite dielectric preparation methods (in situ polymerization and ordinary solution blending) under the same conditions. In contrast to the nanocomposites obtained by blending PEI polymers with AO, the in situ nanocomposites exhibit substantially improved filler dispersion, together with largely suppressed conduction loss at high fields and high temperatures, leading to comprehensive enhancements of breakdown strength (Eb), charge-discharge efficiency (η) and Ue, simultaneously. The 0.3% (in volume) AO filled PEI nanocomposite film exhibits a superior Ue of 4.8 J/cm3 with η of 90% at 150 °C, which is 128% and 218% higher than those of pristine PEI and the ex situ PEI/AO nanocomposite film under the same conditions, respectively. This work provides a scalable strategy for the preparation of dielectrics with both good processability and excellent high-temperature energy storage performance.
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spelling doaj-art-b844fc21a0094df9bebf9e5c87cc119e2025-01-04T04:56:35ZengElsevierJournal of Materiomics2352-84782025-01-01111100852In situ polymerized polyetherimide/Al2O3 nanocomposites with significantly improved capacitive energy storage performance at high temperaturesLi Tan0Jiufeng Dong1Li Li2Chengyuan Wang3Yuqi Liu4Yujuan Niu5Zizhao Pan6Liang Sun7Hong Wang8Department of Materials Science and Engineering, Southern University of Science and Technology, Shenzhen, 518055, Guangdong, China; Guangdong Provisional Key Laboratory of Functional Oxide Materials and Devices, Southern University of Science and Technology, Shenzhen, 518055, Guangdong, ChinaDepartment of Materials Science and Engineering, Southern University of Science and Technology, Shenzhen, 518055, Guangdong, China; Guangdong Provisional Key Laboratory of Functional Oxide Materials and Devices, Southern University of Science and Technology, Shenzhen, 518055, Guangdong, ChinaDepartment of Materials Science and Engineering, Southern University of Science and Technology, Shenzhen, 518055, Guangdong, China; Guangdong Provisional Key Laboratory of Functional Oxide Materials and Devices, Southern University of Science and Technology, Shenzhen, 518055, Guangdong, ChinaDepartment of Materials Science and Engineering, Southern University of Science and Technology, Shenzhen, 518055, Guangdong, China; Guangdong Provisional Key Laboratory of Functional Oxide Materials and Devices, Southern University of Science and Technology, Shenzhen, 518055, Guangdong, ChinaDepartment of Materials Science and Engineering, Southern University of Science and Technology, Shenzhen, 518055, Guangdong, China; Guangdong Provisional Key Laboratory of Functional Oxide Materials and Devices, Southern University of Science and Technology, Shenzhen, 518055, Guangdong, ChinaDepartment of Materials Science and Engineering, Southern University of Science and Technology, Shenzhen, 518055, Guangdong, China; Guangdong Provisional Key Laboratory of Functional Oxide Materials and Devices, Southern University of Science and Technology, Shenzhen, 518055, Guangdong, ChinaDepartment of Materials Science and Engineering, Southern University of Science and Technology, Shenzhen, 518055, Guangdong, China; Guangdong Provisional Key Laboratory of Functional Oxide Materials and Devices, Southern University of Science and Technology, Shenzhen, 518055, Guangdong, ChinaDepartment of Materials Science and Engineering, Southern University of Science and Technology, Shenzhen, 518055, Guangdong, China; Guangdong Provisional Key Laboratory of Functional Oxide Materials and Devices, Southern University of Science and Technology, Shenzhen, 518055, Guangdong, ChinaDepartment of Materials Science and Engineering, Southern University of Science and Technology, Shenzhen, 518055, Guangdong, China; Guangdong Provisional Key Laboratory of Functional Oxide Materials and Devices, Southern University of Science and Technology, Shenzhen, 518055, Guangdong, China; Corresponding author. Department of Materials Science and Engineering, Southern University of Science and Technology, Shenzhen, 518055, Guangdong, China.High-temperature polymer nanocomposites with high energy storage density (Ue) are promising dielectrics for capacitors used in electric vehicles, aerospace, etc. However, filler agglomeration and interface defects at high filler loadings significantly limit the enhancement of Ue and hamper the large-scale production of the nanocomposites. Here, polyetherimide (PEI) nanocomposites with nanoscale alumina (AO) at ultra-low contents were prepared via in situ polymerization from PEI monomers. We compared two composite dielectric preparation methods (in situ polymerization and ordinary solution blending) under the same conditions. In contrast to the nanocomposites obtained by blending PEI polymers with AO, the in situ nanocomposites exhibit substantially improved filler dispersion, together with largely suppressed conduction loss at high fields and high temperatures, leading to comprehensive enhancements of breakdown strength (Eb), charge-discharge efficiency (η) and Ue, simultaneously. The 0.3% (in volume) AO filled PEI nanocomposite film exhibits a superior Ue of 4.8 J/cm3 with η of 90% at 150 °C, which is 128% and 218% higher than those of pristine PEI and the ex situ PEI/AO nanocomposite film under the same conditions, respectively. This work provides a scalable strategy for the preparation of dielectrics with both good processability and excellent high-temperature energy storage performance.http://www.sciencedirect.com/science/article/pii/S2352847824000467Polymer nanocompositesHigh temperatureIn situ polymerizationEnergy storage
spellingShingle Li Tan
Jiufeng Dong
Li Li
Chengyuan Wang
Yuqi Liu
Yujuan Niu
Zizhao Pan
Liang Sun
Hong Wang
In situ polymerized polyetherimide/Al2O3 nanocomposites with significantly improved capacitive energy storage performance at high temperatures
Journal of Materiomics
Polymer nanocomposites
High temperature
In situ polymerization
Energy storage
title In situ polymerized polyetherimide/Al2O3 nanocomposites with significantly improved capacitive energy storage performance at high temperatures
title_full In situ polymerized polyetherimide/Al2O3 nanocomposites with significantly improved capacitive energy storage performance at high temperatures
title_fullStr In situ polymerized polyetherimide/Al2O3 nanocomposites with significantly improved capacitive energy storage performance at high temperatures
title_full_unstemmed In situ polymerized polyetherimide/Al2O3 nanocomposites with significantly improved capacitive energy storage performance at high temperatures
title_short In situ polymerized polyetherimide/Al2O3 nanocomposites with significantly improved capacitive energy storage performance at high temperatures
title_sort in situ polymerized polyetherimide al2o3 nanocomposites with significantly improved capacitive energy storage performance at high temperatures
topic Polymer nanocomposites
High temperature
In situ polymerization
Energy storage
url http://www.sciencedirect.com/science/article/pii/S2352847824000467
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