The pathways to lean manufacturing for circular economy: Implications for sustainable development goals

Purpose – This study aims to address the critical challenge of implementing lean manufacturing (LM) in emerging economies, where sustainability complexities on the production floor hinder production efficiency and the transition towards a circular economy (CE). Addressing a gap in existing research,...

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Main Authors: Sheak Salman, Hasin Md. Muhtasim Taqi, S.M. Shafaat Akhter Nur, Usama Awan, Syed Mithun Ali
Format: Article
Language:English
Published: Emerald Publishing 2024-12-01
Series:Journal of Responsible Production and Consumption
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Online Access:https://www.emerald.com/insight/content/doi/10.1108/JRPC-10-2023-0009/full/pdf
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author Sheak Salman
Hasin Md. Muhtasim Taqi
S.M. Shafaat Akhter Nur
Usama Awan
Syed Mithun Ali
author_facet Sheak Salman
Hasin Md. Muhtasim Taqi
S.M. Shafaat Akhter Nur
Usama Awan
Syed Mithun Ali
author_sort Sheak Salman
collection DOAJ
description Purpose – This study aims to address the critical challenge of implementing lean manufacturing (LM) in emerging economies, where sustainability complexities on the production floor hinder production efficiency and the transition towards a circular economy (CE). Addressing a gap in existing research, the paper introduces a path analysis model to systematically identify, prioritize and overcome LM implementation barriers, aiming to enhance performance through strategic removal. Design/methodology/approach – The authors used a mixed-method approach, combining empirical survey data with literature reviews to pinpoint key LM barriers. Using the grey-based Decision-Making Trial and Evaluation Laboratory (DEMATEL) along with the Network Knowledge (NK) method, they mapped causal relationships and barrier intensities. This formed the basis for developing a path simulation algorithm, integrating heuristic considerations for practical decision-making. Findings – This analysis reveals that the primary barriers to LM adoption is the negative perception and inadequate understanding of lean tools and CE principles. The study provides a strategic framework for managers, offering new insights into barrier prioritization and overcoming strategies to facilitate successful LM adoption. Research limitations/implications – This research provides a strategic pathway for overcoming LM implementation barriers, empowering managers in emerging economies to enhance sustainability and competitive advantage through LM and CE integration. It emphasizes the significance of structured barrier management in the manufacturing sector. Originality/value – This research pioneers a systematic exploration of LM implementation barriers in the CE context, making a significant contribution to the literature. It identifies, evaluates barriers and proposes a practical model for overcoming them, enriching sustainable manufacturing practices in emerging markets.
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spelling doaj-art-b81e5a800dd6428f9ec6599f38fbdfe82025-08-20T03:11:15ZengEmerald PublishingJournal of Responsible Production and Consumption2977-01142024-12-0111183610.1108/JRPC-10-2023-0009The pathways to lean manufacturing for circular economy: Implications for sustainable development goalsSheak Salman0Hasin Md. Muhtasim Taqi1S.M. Shafaat Akhter Nur2Usama Awan3Syed Mithun Ali4Department of Mechanical and Production Engineering, Ahsanullah University of Science and Technology, Dhaka, BangladeshDepartment of Mechanical and Production Engineering, Ahsanullah University of Science and Technology, Dhaka, BangladeshDepartment of Industrial and Production Engineering, Bangladesh University of Engineering and Technology, Dhaka, BangladeshDepartment of Economics, Inland Norway University, Lillehammer, NorwayDepartment of Industrial and Production Engineering, Bangladesh University of Engineering and Technology, Dhaka, BangladeshPurpose – This study aims to address the critical challenge of implementing lean manufacturing (LM) in emerging economies, where sustainability complexities on the production floor hinder production efficiency and the transition towards a circular economy (CE). Addressing a gap in existing research, the paper introduces a path analysis model to systematically identify, prioritize and overcome LM implementation barriers, aiming to enhance performance through strategic removal. Design/methodology/approach – The authors used a mixed-method approach, combining empirical survey data with literature reviews to pinpoint key LM barriers. Using the grey-based Decision-Making Trial and Evaluation Laboratory (DEMATEL) along with the Network Knowledge (NK) method, they mapped causal relationships and barrier intensities. This formed the basis for developing a path simulation algorithm, integrating heuristic considerations for practical decision-making. Findings – This analysis reveals that the primary barriers to LM adoption is the negative perception and inadequate understanding of lean tools and CE principles. The study provides a strategic framework for managers, offering new insights into barrier prioritization and overcoming strategies to facilitate successful LM adoption. Research limitations/implications – This research provides a strategic pathway for overcoming LM implementation barriers, empowering managers in emerging economies to enhance sustainability and competitive advantage through LM and CE integration. It emphasizes the significance of structured barrier management in the manufacturing sector. Originality/value – This research pioneers a systematic exploration of LM implementation barriers in the CE context, making a significant contribution to the literature. It identifies, evaluates barriers and proposes a practical model for overcoming them, enriching sustainable manufacturing practices in emerging markets.https://www.emerald.com/insight/content/doi/10.1108/JRPC-10-2023-0009/full/pdfBarrier interactionsCircular economyDEMATEL-NKLean manufacturingPath analysis
spellingShingle Sheak Salman
Hasin Md. Muhtasim Taqi
S.M. Shafaat Akhter Nur
Usama Awan
Syed Mithun Ali
The pathways to lean manufacturing for circular economy: Implications for sustainable development goals
Journal of Responsible Production and Consumption
Barrier interactions
Circular economy
DEMATEL-NK
Lean manufacturing
Path analysis
title The pathways to lean manufacturing for circular economy: Implications for sustainable development goals
title_full The pathways to lean manufacturing for circular economy: Implications for sustainable development goals
title_fullStr The pathways to lean manufacturing for circular economy: Implications for sustainable development goals
title_full_unstemmed The pathways to lean manufacturing for circular economy: Implications for sustainable development goals
title_short The pathways to lean manufacturing for circular economy: Implications for sustainable development goals
title_sort pathways to lean manufacturing for circular economy implications for sustainable development goals
topic Barrier interactions
Circular economy
DEMATEL-NK
Lean manufacturing
Path analysis
url https://www.emerald.com/insight/content/doi/10.1108/JRPC-10-2023-0009/full/pdf
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