Enhancement of mechanical and tribological properties of Sm-modified Al5083 Alloy through multiaxial forging

The combination of microalloying and severe plastic deformation (SPD) has emerged as a promising strategy for enhancing aluminum alloys' mechanical and tribological properties. This research examines the impact of adding samarium (Sm) to the Al 5083 alloy, followed by multiaxial forging (MAF) a...

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Main Authors: G. Aravindh, Preetham Kumar G V, Udaya Bhat K
Format: Article
Language:English
Published: Elsevier 2025-09-01
Series:Results in Engineering
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Online Access:http://www.sciencedirect.com/science/article/pii/S2590123025020262
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author G. Aravindh
Preetham Kumar G V
Udaya Bhat K
author_facet G. Aravindh
Preetham Kumar G V
Udaya Bhat K
author_sort G. Aravindh
collection DOAJ
description The combination of microalloying and severe plastic deformation (SPD) has emerged as a promising strategy for enhancing aluminum alloys' mechanical and tribological properties. This research examines the impact of adding samarium (Sm) to the Al 5083 alloy, followed by multiaxial forging (MAF) at room temperature with a 0.21 strain per pass. The alloy underwent three forging cycles, and its microstructure, mechanical, and tribological properties were assessed using field emission scanning electron microscopy (FESEM), X-ray diffraction (XRD), universal testing machine (UTM), Vickers microhardness, and reciprocating sliding wear tests. The findings revealed that with each successive forging cycle, the properties of the alloy improved. Following the third cycle, a noticeable reduction in grain size was observed. The highest achieved hardness and tensile strength were 130 ± 3 HV and 380 ± 9 MPa, respectively. Additionally, the wear resistance of the alloy demonstrated significant enhancement, as evidenced by reduced wear volume loss after the third MAF cycle. The specific wear resistance values were 2.2 × 10⁻³, 2.6 × 10⁻³, and 1.3 × 10⁻³ mm³/N-m, while the wear volume loss values were recorded as 12.3 × 10⁻⁷, 26.3 × 10⁻⁷, and 21.9 × 10⁻⁷ µm³ for loads of 1, 2, and 4 N respectively following the third cycle of MAF process.
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spelling doaj-art-b7f2b035b86a46a7a565c481d7ecda242025-08-20T03:15:54ZengElsevierResults in Engineering2590-12302025-09-012710595410.1016/j.rineng.2025.105954Enhancement of mechanical and tribological properties of Sm-modified Al5083 Alloy through multiaxial forgingG. Aravindh0Preetham Kumar G V1Udaya Bhat K2Department of Metallurgical and Materials Engineering, National Institute of Technology Karnataka, Surathkal, PO Srinivasnagar, Mangalore 575025, IndiaDepartment of Metallurgical and Materials Engineering, National Institute of Technology Karnataka, Surathkal, PO Srinivasnagar, Mangalore 575025, IndiaCorresponding author.; Department of Metallurgical and Materials Engineering, National Institute of Technology Karnataka, Surathkal, PO Srinivasnagar, Mangalore 575025, IndiaThe combination of microalloying and severe plastic deformation (SPD) has emerged as a promising strategy for enhancing aluminum alloys' mechanical and tribological properties. This research examines the impact of adding samarium (Sm) to the Al 5083 alloy, followed by multiaxial forging (MAF) at room temperature with a 0.21 strain per pass. The alloy underwent three forging cycles, and its microstructure, mechanical, and tribological properties were assessed using field emission scanning electron microscopy (FESEM), X-ray diffraction (XRD), universal testing machine (UTM), Vickers microhardness, and reciprocating sliding wear tests. The findings revealed that with each successive forging cycle, the properties of the alloy improved. Following the third cycle, a noticeable reduction in grain size was observed. The highest achieved hardness and tensile strength were 130 ± 3 HV and 380 ± 9 MPa, respectively. Additionally, the wear resistance of the alloy demonstrated significant enhancement, as evidenced by reduced wear volume loss after the third MAF cycle. The specific wear resistance values were 2.2 × 10⁻³, 2.6 × 10⁻³, and 1.3 × 10⁻³ mm³/N-m, while the wear volume loss values were recorded as 12.3 × 10⁻⁷, 26.3 × 10⁻⁷, and 21.9 × 10⁻⁷ µm³ for loads of 1, 2, and 4 N respectively following the third cycle of MAF process.http://www.sciencedirect.com/science/article/pii/S2590123025020262Al5083 alloySamarium (Sm)Multiaxial forging (MAF)Severe plastic deformation (SPD)Reciprocating sliding wear testTribological properties
spellingShingle G. Aravindh
Preetham Kumar G V
Udaya Bhat K
Enhancement of mechanical and tribological properties of Sm-modified Al5083 Alloy through multiaxial forging
Results in Engineering
Al5083 alloy
Samarium (Sm)
Multiaxial forging (MAF)
Severe plastic deformation (SPD)
Reciprocating sliding wear test
Tribological properties
title Enhancement of mechanical and tribological properties of Sm-modified Al5083 Alloy through multiaxial forging
title_full Enhancement of mechanical and tribological properties of Sm-modified Al5083 Alloy through multiaxial forging
title_fullStr Enhancement of mechanical and tribological properties of Sm-modified Al5083 Alloy through multiaxial forging
title_full_unstemmed Enhancement of mechanical and tribological properties of Sm-modified Al5083 Alloy through multiaxial forging
title_short Enhancement of mechanical and tribological properties of Sm-modified Al5083 Alloy through multiaxial forging
title_sort enhancement of mechanical and tribological properties of sm modified al5083 alloy through multiaxial forging
topic Al5083 alloy
Samarium (Sm)
Multiaxial forging (MAF)
Severe plastic deformation (SPD)
Reciprocating sliding wear test
Tribological properties
url http://www.sciencedirect.com/science/article/pii/S2590123025020262
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AT udayabhatk enhancementofmechanicalandtribologicalpropertiesofsmmodifiedal5083alloythroughmultiaxialforging