A Deployable Conical Log Spiral Antenna for Small Spacecraft: Mechanical Design and Test

We present the design and manufacturing of a deployable conical log spiral spring antenna for small spacecraft, along with a test campaign to evaluate its suitability for space applications. The conical spring was 45.7 cm in height, with base and apex diameters of 18.9 and 2.8 cm, respectively. The...

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Main Authors: Lewis R. Williams, Natanael Hjermann, Bendik Sagsveen, Arthur Romeijer, Karina Vieira Hoel, Lars Erling Bråten
Format: Article
Language:English
Published: MDPI AG 2025-04-01
Series:Aerospace
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Online Access:https://www.mdpi.com/2226-4310/12/4/326
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author Lewis R. Williams
Natanael Hjermann
Bendik Sagsveen
Arthur Romeijer
Karina Vieira Hoel
Lars Erling Bråten
author_facet Lewis R. Williams
Natanael Hjermann
Bendik Sagsveen
Arthur Romeijer
Karina Vieira Hoel
Lars Erling Bråten
author_sort Lewis R. Williams
collection DOAJ
description We present the design and manufacturing of a deployable conical log spiral spring antenna for small spacecraft, along with a test campaign to evaluate its suitability for space applications. The conical spring was 45.7 cm in height, with base and apex diameters of 18.9 and 2.8 cm, respectively. The spring had a mass of 0.138 kg and was constructed from a carbon fiber-infused epoxy matrix with an embedded coaxial cable. We conducted dynamic and thermal mechanical analysis to determine the coefficient of thermal expansion and glass transition temperature. The initial 10 compressions of the spring shortened the structure’s overall height, but the change had a negligible effect on the antenna’s radio frequency (RF) performance. Thermal cycling between −70 °C and 80 °C did not cause any damage or deformation to the spring structure. Outgassing tests were conducted in a thermal vacuum chamber, and the total mass loss was 0.03%. We conducted vibration tests representative for a typical launch vehicle, and all natural frequencies remained stable above 250 Hz, while the antenna was stowed, satisfying launch vehicle requirements. Post-test functional checks confirmed that there was no change in antenna functionality. The environmental test results provide confidence that the antenna is suitable for spacecraft applications.
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issn 2226-4310
language English
publishDate 2025-04-01
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series Aerospace
spelling doaj-art-b7b0abef49c243e49c87e6eceb3f48122025-08-20T03:14:24ZengMDPI AGAerospace2226-43102025-04-0112432610.3390/aerospace12040326A Deployable Conical Log Spiral Antenna for Small Spacecraft: Mechanical Design and TestLewis R. Williams0Natanael Hjermann1Bendik Sagsveen2Arthur Romeijer3Karina Vieira Hoel4Lars Erling Bråten5Department of Technology Systems, The University of Oslo, Gunnar Randersvei 19, 2007 Kjeller, NorwayNorwegian Defence Research Establishment, Instituttveien 20, 2007 Kjeller, NorwayNorwegian Defence Research Establishment, Instituttveien 20, 2007 Kjeller, NorwayPulsaart by AGC Glass Europe, Rue Louis Blériot 12, 6041 Gosselies, BelgiumNorwegian Defence Research Establishment, Instituttveien 20, 2007 Kjeller, NorwayDepartment of Technology Systems, The University of Oslo, Gunnar Randersvei 19, 2007 Kjeller, NorwayWe present the design and manufacturing of a deployable conical log spiral spring antenna for small spacecraft, along with a test campaign to evaluate its suitability for space applications. The conical spring was 45.7 cm in height, with base and apex diameters of 18.9 and 2.8 cm, respectively. The spring had a mass of 0.138 kg and was constructed from a carbon fiber-infused epoxy matrix with an embedded coaxial cable. We conducted dynamic and thermal mechanical analysis to determine the coefficient of thermal expansion and glass transition temperature. The initial 10 compressions of the spring shortened the structure’s overall height, but the change had a negligible effect on the antenna’s radio frequency (RF) performance. Thermal cycling between −70 °C and 80 °C did not cause any damage or deformation to the spring structure. Outgassing tests were conducted in a thermal vacuum chamber, and the total mass loss was 0.03%. We conducted vibration tests representative for a typical launch vehicle, and all natural frequencies remained stable above 250 Hz, while the antenna was stowed, satisfying launch vehicle requirements. Post-test functional checks confirmed that there was no change in antenna functionality. The environmental test results provide confidence that the antenna is suitable for spacecraft applications.https://www.mdpi.com/2226-4310/12/4/326carbon composite springantennadeployableenvironmental test campaignsmall satellite
spellingShingle Lewis R. Williams
Natanael Hjermann
Bendik Sagsveen
Arthur Romeijer
Karina Vieira Hoel
Lars Erling Bråten
A Deployable Conical Log Spiral Antenna for Small Spacecraft: Mechanical Design and Test
Aerospace
carbon composite spring
antenna
deployable
environmental test campaign
small satellite
title A Deployable Conical Log Spiral Antenna for Small Spacecraft: Mechanical Design and Test
title_full A Deployable Conical Log Spiral Antenna for Small Spacecraft: Mechanical Design and Test
title_fullStr A Deployable Conical Log Spiral Antenna for Small Spacecraft: Mechanical Design and Test
title_full_unstemmed A Deployable Conical Log Spiral Antenna for Small Spacecraft: Mechanical Design and Test
title_short A Deployable Conical Log Spiral Antenna for Small Spacecraft: Mechanical Design and Test
title_sort deployable conical log spiral antenna for small spacecraft mechanical design and test
topic carbon composite spring
antenna
deployable
environmental test campaign
small satellite
url https://www.mdpi.com/2226-4310/12/4/326
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