Study on the Movement and Distribution Patterns of Sand Particles in a Vane-Type Multiphase Pump

In oilfield operations, produced fluids consist of complex mixtures including heavy oil, sand, and water. Variations in sand particle parameters and operational conditions can significantly impact the performance of multiphase pumps. To elucidate the movement patterns of sand particles within a vane...

Full description

Saved in:
Bibliographic Details
Main Authors: Chenwei Wang, Guangtai Shi, Yao Liu, Haigang Wen, Wenjuan Lv
Format: Article
Language:English
Published: MDPI AG 2025-05-01
Series:Journal of Marine Science and Engineering
Subjects:
Online Access:https://www.mdpi.com/2077-1312/13/6/1034
Tags: Add Tag
No Tags, Be the first to tag this record!
_version_ 1849432580537974784
author Chenwei Wang
Guangtai Shi
Yao Liu
Haigang Wen
Wenjuan Lv
author_facet Chenwei Wang
Guangtai Shi
Yao Liu
Haigang Wen
Wenjuan Lv
author_sort Chenwei Wang
collection DOAJ
description In oilfield operations, produced fluids consist of complex mixtures including heavy oil, sand, and water. Variations in sand particle parameters and operational conditions can significantly impact the performance of multiphase pumps. To elucidate the movement patterns of sand particles within a vane-type multiphase pump, this study employs the Discrete Phase Model (DPM) to investigate the effects of different sand particle parameters and operational conditions on the internal flow characteristics. The study found that: sand particle diameter, flow rate, rotational speed, and oil content significantly influence the trajectories of the solid–liquid two-phase flow, the motion characteristics of sand particles, and the vortices in the liquid flow field. As sand particle diameter increases, their radial and axial momentum first rise and then decline. Both radial and axial momentum are positively correlated with sand concentration. An increase in flow rate, higher rotational speed, and lower oil content all lead to greater fluctuations in the radial momentum curve of sand particles inside the impeller. Larger sand particles are predominantly distributed near the inlet, while smaller particles are more concentrated at the outlet. Higher sand concentrations and non-spherical particles increase particle distribution within the flow passages, with the guide vane channels exhibiting the most pronounced accumulation—reaching a maximum concentration of 6260 kg/m<sup>3</sup> due to elevated sand loading. Increasing flow rate, rotational speed, or oil content significantly reduces sand concentration in the flow channel, promoting more efficient particle transport. Conversely, lower inlet sand concentration, non-spherical particles, reduced flow rate, decreased rotational speed, and higher oil content all result in fewer large particles in the flow passage. The findings provide important guidance for improving the wear resistance of vane-type multiphase pumps.
format Article
id doaj-art-b7a826fca3e6416da75bab05ee24354a
institution Kabale University
issn 2077-1312
language English
publishDate 2025-05-01
publisher MDPI AG
record_format Article
series Journal of Marine Science and Engineering
spelling doaj-art-b7a826fca3e6416da75bab05ee24354a2025-08-20T03:27:19ZengMDPI AGJournal of Marine Science and Engineering2077-13122025-05-01136103410.3390/jmse13061034Study on the Movement and Distribution Patterns of Sand Particles in a Vane-Type Multiphase PumpChenwei Wang0Guangtai Shi1Yao Liu2Haigang Wen3Wenjuan Lv4Key Laboratory of Fluid and Power Machinery, Xihua University, Ministry of Education, Chengdu 610039, ChinaKey Laboratory of Fluid and Power Machinery, Xihua University, Ministry of Education, Chengdu 610039, ChinaKey Laboratory of Fluid and Power Machinery, Xihua University, Ministry of Education, Chengdu 610039, ChinaKey Laboratory of Fluid and Power Machinery, Xihua University, Ministry of Education, Chengdu 610039, ChinaKey Laboratory of Fluid and Power Machinery, Xihua University, Ministry of Education, Chengdu 610039, ChinaIn oilfield operations, produced fluids consist of complex mixtures including heavy oil, sand, and water. Variations in sand particle parameters and operational conditions can significantly impact the performance of multiphase pumps. To elucidate the movement patterns of sand particles within a vane-type multiphase pump, this study employs the Discrete Phase Model (DPM) to investigate the effects of different sand particle parameters and operational conditions on the internal flow characteristics. The study found that: sand particle diameter, flow rate, rotational speed, and oil content significantly influence the trajectories of the solid–liquid two-phase flow, the motion characteristics of sand particles, and the vortices in the liquid flow field. As sand particle diameter increases, their radial and axial momentum first rise and then decline. Both radial and axial momentum are positively correlated with sand concentration. An increase in flow rate, higher rotational speed, and lower oil content all lead to greater fluctuations in the radial momentum curve of sand particles inside the impeller. Larger sand particles are predominantly distributed near the inlet, while smaller particles are more concentrated at the outlet. Higher sand concentrations and non-spherical particles increase particle distribution within the flow passages, with the guide vane channels exhibiting the most pronounced accumulation—reaching a maximum concentration of 6260 kg/m<sup>3</sup> due to elevated sand loading. Increasing flow rate, rotational speed, or oil content significantly reduces sand concentration in the flow channel, promoting more efficient particle transport. Conversely, lower inlet sand concentration, non-spherical particles, reduced flow rate, decreased rotational speed, and higher oil content all result in fewer large particles in the flow passage. The findings provide important guidance for improving the wear resistance of vane-type multiphase pumps.https://www.mdpi.com/2077-1312/13/6/1034vane-type multiphase pumpsand particle motiondistribution patternsand particle momentum
spellingShingle Chenwei Wang
Guangtai Shi
Yao Liu
Haigang Wen
Wenjuan Lv
Study on the Movement and Distribution Patterns of Sand Particles in a Vane-Type Multiphase Pump
Journal of Marine Science and Engineering
vane-type multiphase pump
sand particle motion
distribution pattern
sand particle momentum
title Study on the Movement and Distribution Patterns of Sand Particles in a Vane-Type Multiphase Pump
title_full Study on the Movement and Distribution Patterns of Sand Particles in a Vane-Type Multiphase Pump
title_fullStr Study on the Movement and Distribution Patterns of Sand Particles in a Vane-Type Multiphase Pump
title_full_unstemmed Study on the Movement and Distribution Patterns of Sand Particles in a Vane-Type Multiphase Pump
title_short Study on the Movement and Distribution Patterns of Sand Particles in a Vane-Type Multiphase Pump
title_sort study on the movement and distribution patterns of sand particles in a vane type multiphase pump
topic vane-type multiphase pump
sand particle motion
distribution pattern
sand particle momentum
url https://www.mdpi.com/2077-1312/13/6/1034
work_keys_str_mv AT chenweiwang studyonthemovementanddistributionpatternsofsandparticlesinavanetypemultiphasepump
AT guangtaishi studyonthemovementanddistributionpatternsofsandparticlesinavanetypemultiphasepump
AT yaoliu studyonthemovementanddistributionpatternsofsandparticlesinavanetypemultiphasepump
AT haigangwen studyonthemovementanddistributionpatternsofsandparticlesinavanetypemultiphasepump
AT wenjuanlv studyonthemovementanddistributionpatternsofsandparticlesinavanetypemultiphasepump