Development of Automatic Equipment for Washing and Nondestructive Inspection of Stud Bolt

Low-pressure steam turbines in a power plant are required to operate at high temperatures and under high pressures to achieve better energy utilization and better performance. Higher operating temperatures accelerate the rate of oxidation and sludge formation, so the steam turbine is periodically in...

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Main Author: H. S. Kwak
Format: Article
Language:English
Published: Wiley 2020-01-01
Series:Modelling and Simulation in Engineering
Online Access:http://dx.doi.org/10.1155/2020/8855192
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author H. S. Kwak
author_facet H. S. Kwak
author_sort H. S. Kwak
collection DOAJ
description Low-pressure steam turbines in a power plant are required to operate at high temperatures and under high pressures to achieve better energy utilization and better performance. Higher operating temperatures accelerate the rate of oxidation and sludge formation, so the steam turbine is periodically inspected including strict examination of the stud bolts, and it is necessary to clean the bolts by removing sludge from their screw threads. In the conventional cleaning process, the sludge has been removed by manual cleaning, which is labor-intensive and time-consuming. Therefore, this study developed automatic equipment for washing and nondestructive inspection of stud bolts using theoretical analysis and finite element analysis (FEA). An optimal clamp load to prevent sliding of the roller was calculated, and a structural analysis of the equipment under operating conditions was conducted. An optimal washing condition to maximize cleaning efficiency was proposed using design of the experiment and verified by performing washing test of prototype.
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institution Kabale University
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series Modelling and Simulation in Engineering
spelling doaj-art-b691df1817914af094ec34487edd3c182025-02-03T01:28:18ZengWileyModelling and Simulation in Engineering1687-55911687-56052020-01-01202010.1155/2020/88551928855192Development of Automatic Equipment for Washing and Nondestructive Inspection of Stud BoltH. S. Kwak0School of Mechanical and Automotive Engineering, Youngsan University, 50510, Republic of KoreaLow-pressure steam turbines in a power plant are required to operate at high temperatures and under high pressures to achieve better energy utilization and better performance. Higher operating temperatures accelerate the rate of oxidation and sludge formation, so the steam turbine is periodically inspected including strict examination of the stud bolts, and it is necessary to clean the bolts by removing sludge from their screw threads. In the conventional cleaning process, the sludge has been removed by manual cleaning, which is labor-intensive and time-consuming. Therefore, this study developed automatic equipment for washing and nondestructive inspection of stud bolts using theoretical analysis and finite element analysis (FEA). An optimal clamp load to prevent sliding of the roller was calculated, and a structural analysis of the equipment under operating conditions was conducted. An optimal washing condition to maximize cleaning efficiency was proposed using design of the experiment and verified by performing washing test of prototype.http://dx.doi.org/10.1155/2020/8855192
spellingShingle H. S. Kwak
Development of Automatic Equipment for Washing and Nondestructive Inspection of Stud Bolt
Modelling and Simulation in Engineering
title Development of Automatic Equipment for Washing and Nondestructive Inspection of Stud Bolt
title_full Development of Automatic Equipment for Washing and Nondestructive Inspection of Stud Bolt
title_fullStr Development of Automatic Equipment for Washing and Nondestructive Inspection of Stud Bolt
title_full_unstemmed Development of Automatic Equipment for Washing and Nondestructive Inspection of Stud Bolt
title_short Development of Automatic Equipment for Washing and Nondestructive Inspection of Stud Bolt
title_sort development of automatic equipment for washing and nondestructive inspection of stud bolt
url http://dx.doi.org/10.1155/2020/8855192
work_keys_str_mv AT hskwak developmentofautomaticequipmentforwashingandnondestructiveinspectionofstudbolt