Ergonomic interventions to improve musculoskeletal disorders among vehicle assembly workers: a one-year longitudinal study

Abstract Background Musculoskeletal disorders (MSDs) constitute a significant challenge in the realm of occupational health, especially in the manufacturing sector, necessitating the development of efficacious intervention strategies to enhance musculoskeletal health and reduce the incidence of MSDs...

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Main Authors: Xu Jin, Yidan Dong, Longao Yang, Wenchu Huang, Lei Cao, Zhongbin Zhang, Lihua He
Format: Article
Language:English
Published: BMC 2025-03-01
Series:BMC Public Health
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Online Access:https://doi.org/10.1186/s12889-025-21798-1
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author Xu Jin
Yidan Dong
Longao Yang
Wenchu Huang
Lei Cao
Zhongbin Zhang
Lihua He
author_facet Xu Jin
Yidan Dong
Longao Yang
Wenchu Huang
Lei Cao
Zhongbin Zhang
Lihua He
author_sort Xu Jin
collection DOAJ
description Abstract Background Musculoskeletal disorders (MSDs) constitute a significant challenge in the realm of occupational health, especially in the manufacturing sector, necessitating the development of efficacious intervention strategies to enhance musculoskeletal health and reduce the incidence of MSDs. The present study is designed to assess the efficacy of a comprehensive ergonomic intervention, specifically tailored to diminish ergonomic risk factors and the prevalence of MSDs among workers engaged in vehicle assembly line operations. Method This interventional study, conducted over a one-year period, was implemented among assembly line workers within a rail bound vehicle manufacturing shop. The study engaged 181 participants who were subjected to a comprehensive ergonomic intervention plan. This intervention encompassed an ergonomic training program, enhancements in auxiliary tool, and the distribution of an ergonomic educational brochure. Workstation ergonomics, including postures and movements, vibrations, and work stress, were evaluated using the Quick Exposure Check (QEC). Participants scored their postural exposure and the intensity, duration, and frequency of musculoskeletal symptoms at nine anatomical sites in the modified Nordic Musculoskeletal Questionnaire. All evaluations were conducted at baseline and after a one-year follow-up. Results After the one-year intervention, the QEC scores for the neck, back, shoulders/arms, and wrists/hands decreased significantly (p < 0.01). The self-rated exposure scores for 22 awkward postures and repetitive movements were much lower than at baseline (p < 0.05). Moreover, the self-reported intensity, duration, and frequency of musculoskeletal symptoms in nine body areas all decreased significantly (p < 0.05). Conclusions The findings from this prospective study indicated enhancements in ergonomic conditions and a reduction in musculoskeletal disorders (MSDs) among vehicle assembly workers following a comprehensive ergonomic intervention.
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spelling doaj-art-b64fb616b32845d493accf6ad6a930d82025-08-20T02:01:42ZengBMCBMC Public Health1471-24582025-03-0125111210.1186/s12889-025-21798-1Ergonomic interventions to improve musculoskeletal disorders among vehicle assembly workers: a one-year longitudinal studyXu Jin0Yidan Dong1Longao Yang2Wenchu Huang3Lei Cao4Zhongbin Zhang5Lihua He6Department of Occupational and Environmental Health, School of Public Health, Peking UniversityWest China Second University Hospital of Sichuan UniversityDepartment of Occupational and Environmental Health, School of Public Health, Peking UniversityDepartment of Occupational and Environmental Health, School of Public Health, Peking UniversityChongqing Center for Disease Control and PreventionNational Center for Occupational Safety and Health, National Health Commission of the People’s Republic of ChinaDepartment of Occupational and Environmental Health, School of Public Health, Peking UniversityAbstract Background Musculoskeletal disorders (MSDs) constitute a significant challenge in the realm of occupational health, especially in the manufacturing sector, necessitating the development of efficacious intervention strategies to enhance musculoskeletal health and reduce the incidence of MSDs. The present study is designed to assess the efficacy of a comprehensive ergonomic intervention, specifically tailored to diminish ergonomic risk factors and the prevalence of MSDs among workers engaged in vehicle assembly line operations. Method This interventional study, conducted over a one-year period, was implemented among assembly line workers within a rail bound vehicle manufacturing shop. The study engaged 181 participants who were subjected to a comprehensive ergonomic intervention plan. This intervention encompassed an ergonomic training program, enhancements in auxiliary tool, and the distribution of an ergonomic educational brochure. Workstation ergonomics, including postures and movements, vibrations, and work stress, were evaluated using the Quick Exposure Check (QEC). Participants scored their postural exposure and the intensity, duration, and frequency of musculoskeletal symptoms at nine anatomical sites in the modified Nordic Musculoskeletal Questionnaire. All evaluations were conducted at baseline and after a one-year follow-up. Results After the one-year intervention, the QEC scores for the neck, back, shoulders/arms, and wrists/hands decreased significantly (p < 0.01). The self-rated exposure scores for 22 awkward postures and repetitive movements were much lower than at baseline (p < 0.05). Moreover, the self-reported intensity, duration, and frequency of musculoskeletal symptoms in nine body areas all decreased significantly (p < 0.05). Conclusions The findings from this prospective study indicated enhancements in ergonomic conditions and a reduction in musculoskeletal disorders (MSDs) among vehicle assembly workers following a comprehensive ergonomic intervention.https://doi.org/10.1186/s12889-025-21798-1Occupational healthErgonomicsMusculoskeletal disordersInterventionWork posture
spellingShingle Xu Jin
Yidan Dong
Longao Yang
Wenchu Huang
Lei Cao
Zhongbin Zhang
Lihua He
Ergonomic interventions to improve musculoskeletal disorders among vehicle assembly workers: a one-year longitudinal study
BMC Public Health
Occupational health
Ergonomics
Musculoskeletal disorders
Intervention
Work posture
title Ergonomic interventions to improve musculoskeletal disorders among vehicle assembly workers: a one-year longitudinal study
title_full Ergonomic interventions to improve musculoskeletal disorders among vehicle assembly workers: a one-year longitudinal study
title_fullStr Ergonomic interventions to improve musculoskeletal disorders among vehicle assembly workers: a one-year longitudinal study
title_full_unstemmed Ergonomic interventions to improve musculoskeletal disorders among vehicle assembly workers: a one-year longitudinal study
title_short Ergonomic interventions to improve musculoskeletal disorders among vehicle assembly workers: a one-year longitudinal study
title_sort ergonomic interventions to improve musculoskeletal disorders among vehicle assembly workers a one year longitudinal study
topic Occupational health
Ergonomics
Musculoskeletal disorders
Intervention
Work posture
url https://doi.org/10.1186/s12889-025-21798-1
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