Research Progress on NOx Catalytic Reduction by CO in Industrial Flue Gas

The reduction of nitrogen oxides (NOx) in industrial flue gas is crucial for achieving coordinated control of fine particulate matter (PM2.5) and ozone (O3) in China′s atmosphere. The most common NOx removal method for stationary sources is selective catalytic reduction (SCR) technology using NH3 as...

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Main Authors: Yixi WANG, Yujie YUAN, Yang YANG, Chaoqun LI, Wenqing XU, Tingyu ZHU
Format: Article
Language:zho
Published: Editorial Office of Energy Environmental Protection 2025-08-01
Series:能源环境保护
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Online Access:https://doi.org/10.20078/j.eep.20250405
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author Yixi WANG
Yujie YUAN
Yang YANG
Chaoqun LI
Wenqing XU
Tingyu ZHU
author_facet Yixi WANG
Yujie YUAN
Yang YANG
Chaoqun LI
Wenqing XU
Tingyu ZHU
author_sort Yixi WANG
collection DOAJ
description The reduction of nitrogen oxides (NOx) in industrial flue gas is crucial for achieving coordinated control of fine particulate matter (PM2.5) and ozone (O3) in China′s atmosphere. The most common NOx removal method for stationary sources is selective catalytic reduction (SCR) technology using NH3 as a reducing agent, referred to as NH3-SCR. However, the negative effects associated with NH3 introduction, such as secondary pollution caused by NH3 slip and higher carbon emissions, have gradually attracted widespread attention in recent years. This article provides a review and outlook on the research status and application prospects of selective catalytic reduction technology using carbon monoxide (CO) as a reducing agent (CO-SCR). Research has shown that developing high-performance catalysts is the key challenge for CO-SCR technology. CO-SCR catalysts can be broadly categorized into two types: transition metal oxides and supported noble metal materials. Typical catalysts, including Cu-, Co-, Mn-, and Ir-based catalysts, are reviewed in this article. The microscopic reaction process of CO-SCR involves three main steps: (1) the adsorption of reactant molecules, (2) the conversion of intermediate molecules, and (3) desorption and diffusion of product molecules. Among these steps, the preferential adsorption of NO molecules on the active site, followed by dissociation, is the rate-determining step. The interaction between NO and the substrate strongly depends on the surface state and tends to occur at oxygen vacancies on transition metal oxides, while it occurs at unsaturated coordination cation centers on supported noble metal materials. In addition, the impact of CO/NO, oxygen (O2), sulfur dioxide (SO2), and water vapor (H2O) on CO-SCR performance has also been discussed in detail. For example, on the surface of Ir-based catalysts, Ir0 (serving as the main active site) is unlikely to remain unchanged throughout the entire reaction process. It is anticipated that Ir0 will be converted to oxidized Irδ+ after donating electrons to the antibonding π* orbital of the NO molecule. If new electrons are not replenished promptly, the catalytic activity will gradually decrease as oxidized Irδ+ becomes the predominant species, which is the primary reason for the poor stability of the catalyst in the presence of O2. Interestingly, SO2 stabilizes the catalyst and facilitates the generation of Ir0 sites under O2-containing conditions. Therefore, future research should prioritize the development of catalysts tailored to specific applications, and refine the CO-SCR reaction model under diverse conditions, with a focus on synergistic technologies such as the selective circulation coupling of CO-SCR in steel sintering flue gas. Furthermore, the high cost of catalysts remains a crucial obstacle hindering the widespread adoption of CO-SCR technology.
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spelling doaj-art-b5c697c316534c85b0b5b95d212588732025-08-20T02:58:21ZzhoEditorial Office of Energy Environmental Protection能源环境保护2097-41832025-08-01394617310.20078/j.eep.202504052024-12-28-0001Research Progress on NOx Catalytic Reduction by CO in Industrial Flue GasYixi WANG0Yujie YUAN1Yang YANG2Chaoqun LI3Wenqing XU4Tingyu ZHU5Institute of Process Engineering, Chinese Academy of Science, Beijing 100190, ChinaInstitute of Process Engineering, Chinese Academy of Science, Beijing 100190, ChinaInstitute of Process Engineering, Chinese Academy of Science, Beijing 100190, ChinaInstitute of Process Engineering, Chinese Academy of Science, Beijing 100190, ChinaInstitute of Process Engineering, Chinese Academy of Science, Beijing 100190, ChinaInstitute of Process Engineering, Chinese Academy of Science, Beijing 100190, ChinaThe reduction of nitrogen oxides (NOx) in industrial flue gas is crucial for achieving coordinated control of fine particulate matter (PM2.5) and ozone (O3) in China′s atmosphere. The most common NOx removal method for stationary sources is selective catalytic reduction (SCR) technology using NH3 as a reducing agent, referred to as NH3-SCR. However, the negative effects associated with NH3 introduction, such as secondary pollution caused by NH3 slip and higher carbon emissions, have gradually attracted widespread attention in recent years. This article provides a review and outlook on the research status and application prospects of selective catalytic reduction technology using carbon monoxide (CO) as a reducing agent (CO-SCR). Research has shown that developing high-performance catalysts is the key challenge for CO-SCR technology. CO-SCR catalysts can be broadly categorized into two types: transition metal oxides and supported noble metal materials. Typical catalysts, including Cu-, Co-, Mn-, and Ir-based catalysts, are reviewed in this article. The microscopic reaction process of CO-SCR involves three main steps: (1) the adsorption of reactant molecules, (2) the conversion of intermediate molecules, and (3) desorption and diffusion of product molecules. Among these steps, the preferential adsorption of NO molecules on the active site, followed by dissociation, is the rate-determining step. The interaction between NO and the substrate strongly depends on the surface state and tends to occur at oxygen vacancies on transition metal oxides, while it occurs at unsaturated coordination cation centers on supported noble metal materials. In addition, the impact of CO/NO, oxygen (O2), sulfur dioxide (SO2), and water vapor (H2O) on CO-SCR performance has also been discussed in detail. For example, on the surface of Ir-based catalysts, Ir0 (serving as the main active site) is unlikely to remain unchanged throughout the entire reaction process. It is anticipated that Ir0 will be converted to oxidized Irδ+ after donating electrons to the antibonding π* orbital of the NO molecule. If new electrons are not replenished promptly, the catalytic activity will gradually decrease as oxidized Irδ+ becomes the predominant species, which is the primary reason for the poor stability of the catalyst in the presence of O2. Interestingly, SO2 stabilizes the catalyst and facilitates the generation of Ir0 sites under O2-containing conditions. Therefore, future research should prioritize the development of catalysts tailored to specific applications, and refine the CO-SCR reaction model under diverse conditions, with a focus on synergistic technologies such as the selective circulation coupling of CO-SCR in steel sintering flue gas. Furthermore, the high cost of catalysts remains a crucial obstacle hindering the widespread adoption of CO-SCR technology.https://doi.org/10.20078/j.eep.20250405pollution controldenitration technologycollaborative controlco-scrgas-solid phase reactioncatalyst
spellingShingle Yixi WANG
Yujie YUAN
Yang YANG
Chaoqun LI
Wenqing XU
Tingyu ZHU
Research Progress on NOx Catalytic Reduction by CO in Industrial Flue Gas
能源环境保护
pollution control
denitration technology
collaborative control
co-scr
gas-solid phase reaction
catalyst
title Research Progress on NOx Catalytic Reduction by CO in Industrial Flue Gas
title_full Research Progress on NOx Catalytic Reduction by CO in Industrial Flue Gas
title_fullStr Research Progress on NOx Catalytic Reduction by CO in Industrial Flue Gas
title_full_unstemmed Research Progress on NOx Catalytic Reduction by CO in Industrial Flue Gas
title_short Research Progress on NOx Catalytic Reduction by CO in Industrial Flue Gas
title_sort research progress on nox catalytic reduction by co in industrial flue gas
topic pollution control
denitration technology
collaborative control
co-scr
gas-solid phase reaction
catalyst
url https://doi.org/10.20078/j.eep.20250405
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