Green precision engineering: Eco-efficient milling cutter parameters for reduced material waste in profile shaft formation

The article reflects the results of a study of the influence of the design parameters of the enclosing milling cutter with radial structural feed on the error of forming RK-profile shafts. The method of forming RK profile shafts using a covering milling cutter with a constructive feed is described,...

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Main Authors: Malneva Yu.A., Kuts V. V., Kalchenko A.N., Tolmacheva T.A.
Format: Article
Language:English
Published: EDP Sciences 2025-01-01
Series:E3S Web of Conferences
Online Access:https://www.e3s-conferences.org/articles/e3sconf/pdf/2025/14/e3sconf_icaw2024_04011.pdf
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author Malneva Yu.A.
Kuts V. V.
Kalchenko A.N.
Tolmacheva T.A.
author_facet Malneva Yu.A.
Kuts V. V.
Kalchenko A.N.
Tolmacheva T.A.
author_sort Malneva Yu.A.
collection DOAJ
description The article reflects the results of a study of the influence of the design parameters of the enclosing milling cutter with radial structural feed on the error of forming RK-profile shafts. The method of forming RK profile shafts using a covering milling cutter with a constructive feed is described, the equation of the profile of the producing surface of the milling cutter is given. The values are obtained and the dependence is established for the minimum average radius of the profile of the enclosing cutter, which ensures the fulfillment of the shaping conditions. The discrepancy between the angular positions of the milling cutter teeth set by parametric angles and their actual (geometric) angular position is shown. A method is proposed for calculating the value of the parametric angle of the teeth of the enclosing cutter through the values of their actual (required) angular position. A study was performed and a regression equation was established describing the effect on the shaping error of the average radius of the enclosing milling cutter and the number of teeth with their uniform arrangement, the use of this equation made it possible to establish the ranges of permissible values of the design parameters of the designed milling cutters providing the required shaping accuracy.
format Article
id doaj-art-b57c92f4db074916bc41a845cf279c9d
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issn 2267-1242
language English
publishDate 2025-01-01
publisher EDP Sciences
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series E3S Web of Conferences
spelling doaj-art-b57c92f4db074916bc41a845cf279c9d2025-08-20T03:12:46ZengEDP SciencesE3S Web of Conferences2267-12422025-01-016140401110.1051/e3sconf/202561404011e3sconf_icaw2024_04011Green precision engineering: Eco-efficient milling cutter parameters for reduced material waste in profile shaft formationMalneva Yu.A.0Kuts V. V.1Kalchenko A.N.2Tolmacheva T.A.3Southwest State UniversitySouthwest State UniversitySouthwest State UniversitySouthwest State UniversityThe article reflects the results of a study of the influence of the design parameters of the enclosing milling cutter with radial structural feed on the error of forming RK-profile shafts. The method of forming RK profile shafts using a covering milling cutter with a constructive feed is described, the equation of the profile of the producing surface of the milling cutter is given. The values are obtained and the dependence is established for the minimum average radius of the profile of the enclosing cutter, which ensures the fulfillment of the shaping conditions. The discrepancy between the angular positions of the milling cutter teeth set by parametric angles and their actual (geometric) angular position is shown. A method is proposed for calculating the value of the parametric angle of the teeth of the enclosing cutter through the values of their actual (required) angular position. A study was performed and a regression equation was established describing the effect on the shaping error of the average radius of the enclosing milling cutter and the number of teeth with their uniform arrangement, the use of this equation made it possible to establish the ranges of permissible values of the design parameters of the designed milling cutters providing the required shaping accuracy.https://www.e3s-conferences.org/articles/e3sconf/pdf/2025/14/e3sconf_icaw2024_04011.pdf
spellingShingle Malneva Yu.A.
Kuts V. V.
Kalchenko A.N.
Tolmacheva T.A.
Green precision engineering: Eco-efficient milling cutter parameters for reduced material waste in profile shaft formation
E3S Web of Conferences
title Green precision engineering: Eco-efficient milling cutter parameters for reduced material waste in profile shaft formation
title_full Green precision engineering: Eco-efficient milling cutter parameters for reduced material waste in profile shaft formation
title_fullStr Green precision engineering: Eco-efficient milling cutter parameters for reduced material waste in profile shaft formation
title_full_unstemmed Green precision engineering: Eco-efficient milling cutter parameters for reduced material waste in profile shaft formation
title_short Green precision engineering: Eco-efficient milling cutter parameters for reduced material waste in profile shaft formation
title_sort green precision engineering eco efficient milling cutter parameters for reduced material waste in profile shaft formation
url https://www.e3s-conferences.org/articles/e3sconf/pdf/2025/14/e3sconf_icaw2024_04011.pdf
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AT kutsvv greenprecisionengineeringecoefficientmillingcutterparametersforreducedmaterialwasteinprofileshaftformation
AT kalchenkoan greenprecisionengineeringecoefficientmillingcutterparametersforreducedmaterialwasteinprofileshaftformation
AT tolmachevata greenprecisionengineeringecoefficientmillingcutterparametersforreducedmaterialwasteinprofileshaftformation