Electrically Small Sleeve Baluns Constructed Using Additive Manufacturing

This paper documents a novel method for the design and construction of unfolded, folded, and dielectrically-loaded sleeve baluns using additive manufacturing to achieve an electrically small form factor for size and weight constrained applications. Single and double-folded sleeve baluns were constru...

Full description

Saved in:
Bibliographic Details
Main Authors: David S. Mitchell, Jessica E. Ruyle
Format: Article
Language:English
Published: IEEE 2022-01-01
Series:IEEE Access
Subjects:
Online Access:https://ieeexplore.ieee.org/document/9869820/
Tags: Add Tag
No Tags, Be the first to tag this record!
_version_ 1850066290643828736
author David S. Mitchell
Jessica E. Ruyle
author_facet David S. Mitchell
Jessica E. Ruyle
author_sort David S. Mitchell
collection DOAJ
description This paper documents a novel method for the design and construction of unfolded, folded, and dielectrically-loaded sleeve baluns using additive manufacturing to achieve an electrically small form factor for size and weight constrained applications. Single and double-folded sleeve baluns were constructed, tested, and compared to standard sleeve baluns. The baluns decreased 40% in size with each successive folding, with the smallest air-core baluns being 36% the size of a standard sleeve balun. Dielectric-loading was utilized to further miniaturize, resulting in a balun that is only 21% the size of a standard sleeve balun. The double-folded balun constructed using additive manufacturing is also only 40% of the weight of a standard sleeve balun. The Common Mode Rejection Ratio (CMRR) was above 38 dB for all baluns. These baluns achieve a small form factor, similar to ferrite beads, making them usable as inline components in systems where traditional sleeve baluns are too large and heavy.
format Article
id doaj-art-b565f7c33e684782abf1cfee003771df
institution DOAJ
issn 2169-3536
language English
publishDate 2022-01-01
publisher IEEE
record_format Article
series IEEE Access
spelling doaj-art-b565f7c33e684782abf1cfee003771df2025-08-20T02:48:46ZengIEEEIEEE Access2169-35362022-01-0110919989200510.1109/ACCESS.2022.32028919869820Electrically Small Sleeve Baluns Constructed Using Additive ManufacturingDavid S. Mitchell0Jessica E. Ruyle1https://orcid.org/0000-0002-7154-8183Advanced Radar Research Center, School of Electrical and Computer Engineering, The University of Oklahoma, Norman, OK, USAAdvanced Radar Research Center, School of Electrical and Computer Engineering, The University of Oklahoma, Norman, OK, USAThis paper documents a novel method for the design and construction of unfolded, folded, and dielectrically-loaded sleeve baluns using additive manufacturing to achieve an electrically small form factor for size and weight constrained applications. Single and double-folded sleeve baluns were constructed, tested, and compared to standard sleeve baluns. The baluns decreased 40% in size with each successive folding, with the smallest air-core baluns being 36% the size of a standard sleeve balun. Dielectric-loading was utilized to further miniaturize, resulting in a balun that is only 21% the size of a standard sleeve balun. The double-folded balun constructed using additive manufacturing is also only 40% of the weight of a standard sleeve balun. The Common Mode Rejection Ratio (CMRR) was above 38 dB for all baluns. These baluns achieve a small form factor, similar to ferrite beads, making them usable as inline components in systems where traditional sleeve baluns are too large and heavy.https://ieeexplore.ieee.org/document/9869820/Additive manufacturing3D printingbaluns
spellingShingle David S. Mitchell
Jessica E. Ruyle
Electrically Small Sleeve Baluns Constructed Using Additive Manufacturing
IEEE Access
Additive manufacturing
3D printing
baluns
title Electrically Small Sleeve Baluns Constructed Using Additive Manufacturing
title_full Electrically Small Sleeve Baluns Constructed Using Additive Manufacturing
title_fullStr Electrically Small Sleeve Baluns Constructed Using Additive Manufacturing
title_full_unstemmed Electrically Small Sleeve Baluns Constructed Using Additive Manufacturing
title_short Electrically Small Sleeve Baluns Constructed Using Additive Manufacturing
title_sort electrically small sleeve baluns constructed using additive manufacturing
topic Additive manufacturing
3D printing
baluns
url https://ieeexplore.ieee.org/document/9869820/
work_keys_str_mv AT davidsmitchell electricallysmallsleevebalunsconstructedusingadditivemanufacturing
AT jessicaeruyle electricallysmallsleevebalunsconstructedusingadditivemanufacturing