Effect of surfactant self-assembly on lubrication performance in oil-based systems: the role of reverse micelles and vesicles

Surfactants are effective additives for oil-based lubricants, capable of reducing friction under boundary lubrication conditions through their self-assembly into nanostructures. Understanding the relationship between their self-assembled structures and lubrication properties is essential for optimiz...

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Main Authors: Haiyang Gu, Tomoko Hirayama
Format: Article
Language:English
Published: Frontiers Media S.A. 2025-05-01
Series:Frontiers in Mechanical Engineering
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Online Access:https://www.frontiersin.org/articles/10.3389/fmech.2025.1608716/full
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author Haiyang Gu
Tomoko Hirayama
author_facet Haiyang Gu
Tomoko Hirayama
author_sort Haiyang Gu
collection DOAJ
description Surfactants are effective additives for oil-based lubricants, capable of reducing friction under boundary lubrication conditions through their self-assembly into nanostructures. Understanding the relationship between their self-assembled structures and lubrication properties is essential for optimizing performance. In this study, the aggregation behavior of C12E4 in dodecane and its effects on friction and anti-wear properties were investigated. The results showed that C12E4 formed small reverse micelles at lower water concentrations, transitioning to larger reverse vesicles at higher concentrations. Elevated temperatures caused vesicle collapse, leading to the formation of smaller aggregates. Small reverse micelles effectively reduced friction and wear, while larger vesicles increased friction due to their obstructive effect. At higher temperatures, friction coefficients converged as reverse vesicles ruptured under shear. Neutron reflectometry (NR) revealed a strong correlation between the density of the adsorbed layer and frictional properties. As a powerful technique, NR enables direct, nanometer-scale characterization of adsorption layers formed by lubricant additives at solid–liquid interfaces, providing critical insights into the structural basis of lubrication performance. These findings underscore the pivotal role of surfactant self-assembly in oil-based lubrication and highlight the importance of optimizing water content and temperature to achieve effective friction reduction. They offer valuable guidance for developing surfactant-based lubricant additives, particularly for enhancing boundary lubrication performance under high-load and high-temperature industrial conditions.
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spelling doaj-art-b50c1f3180c6473ea64028e5ce24fecc2025-08-20T03:05:53ZengFrontiers Media S.A.Frontiers in Mechanical Engineering2297-30792025-05-011110.3389/fmech.2025.16087161608716Effect of surfactant self-assembly on lubrication performance in oil-based systems: the role of reverse micelles and vesiclesHaiyang GuTomoko HirayamaSurfactants are effective additives for oil-based lubricants, capable of reducing friction under boundary lubrication conditions through their self-assembly into nanostructures. Understanding the relationship between their self-assembled structures and lubrication properties is essential for optimizing performance. In this study, the aggregation behavior of C12E4 in dodecane and its effects on friction and anti-wear properties were investigated. The results showed that C12E4 formed small reverse micelles at lower water concentrations, transitioning to larger reverse vesicles at higher concentrations. Elevated temperatures caused vesicle collapse, leading to the formation of smaller aggregates. Small reverse micelles effectively reduced friction and wear, while larger vesicles increased friction due to their obstructive effect. At higher temperatures, friction coefficients converged as reverse vesicles ruptured under shear. Neutron reflectometry (NR) revealed a strong correlation between the density of the adsorbed layer and frictional properties. As a powerful technique, NR enables direct, nanometer-scale characterization of adsorption layers formed by lubricant additives at solid–liquid interfaces, providing critical insights into the structural basis of lubrication performance. These findings underscore the pivotal role of surfactant self-assembly in oil-based lubrication and highlight the importance of optimizing water content and temperature to achieve effective friction reduction. They offer valuable guidance for developing surfactant-based lubricant additives, particularly for enhancing boundary lubrication performance under high-load and high-temperature industrial conditions.https://www.frontiersin.org/articles/10.3389/fmech.2025.1608716/fullreverse micellesreverse vesiclescoefficient of frictionsurfactant self-assemblyboundary lubrication
spellingShingle Haiyang Gu
Tomoko Hirayama
Effect of surfactant self-assembly on lubrication performance in oil-based systems: the role of reverse micelles and vesicles
Frontiers in Mechanical Engineering
reverse micelles
reverse vesicles
coefficient of friction
surfactant self-assembly
boundary lubrication
title Effect of surfactant self-assembly on lubrication performance in oil-based systems: the role of reverse micelles and vesicles
title_full Effect of surfactant self-assembly on lubrication performance in oil-based systems: the role of reverse micelles and vesicles
title_fullStr Effect of surfactant self-assembly on lubrication performance in oil-based systems: the role of reverse micelles and vesicles
title_full_unstemmed Effect of surfactant self-assembly on lubrication performance in oil-based systems: the role of reverse micelles and vesicles
title_short Effect of surfactant self-assembly on lubrication performance in oil-based systems: the role of reverse micelles and vesicles
title_sort effect of surfactant self assembly on lubrication performance in oil based systems the role of reverse micelles and vesicles
topic reverse micelles
reverse vesicles
coefficient of friction
surfactant self-assembly
boundary lubrication
url https://www.frontiersin.org/articles/10.3389/fmech.2025.1608716/full
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AT tomokohirayama effectofsurfactantselfassemblyonlubricationperformanceinoilbasedsystemstheroleofreversemicellesandvesicles