Comparative analysis of sandstone microtomographic image segmentation using advanced convolutional neural networks with pixelwise and physical accuracy evaluation

Abstract The introduction of deep learning techniques has revolutionized the automated segmentation of digital rock images. These methods enable precise evaluations of critical properties such as porosity and fluid flow characteristics, thereby enhancing the efficiency of reservoir characterization....

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Main Authors: Mazaher Hayatdavoudi, Mohammad Emami Niri, Ahmad Kalhor
Format: Article
Language:English
Published: Nature Portfolio 2025-07-01
Series:Scientific Reports
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Online Access:https://doi.org/10.1038/s41598-025-07211-2
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author Mazaher Hayatdavoudi
Mohammad Emami Niri
Ahmad Kalhor
author_facet Mazaher Hayatdavoudi
Mohammad Emami Niri
Ahmad Kalhor
author_sort Mazaher Hayatdavoudi
collection DOAJ
description Abstract The introduction of deep learning techniques has revolutionized the automated segmentation of digital rock images. These methods enable precise evaluations of critical properties such as porosity and fluid flow characteristics, thereby enhancing the efficiency of reservoir characterization. This study explores the application of state-of-the-art Convolutional Neural Network (CNN) architectures for analyzing rock micro-CT images, aiming to enhance reservoir characterization efficiency. Specifically, we implement various deep learning models, including Fully Convolutional Networks, Encoder-Decoder Models, Multi-Scale Networks, Dilated Convolution Models, and Attention-Based Models. The segmentation performance of these CNN architectures is benchmarked against the traditional Otsu thresholding method using a dataset of 5,000 2D slices of ten distinct sandstone types, each with a voxel resolution of 2.25 × 2.25 × 2.25 µm. Our evaluation utilizes pixel-wise accuracy metrics such as F1-score, binary-IOU, Recall, and Precision. To replicate the physics of pore-scale fluid movement, various numerical simulation methods such as the Lattice Boltzmann Method (LBM), Pore Network Modeling (PNM), and Computational Fluid Dynamics (CFD) are employed to predict the permeability and rock formation factor of a blind sample, using CNNs for image segmentation. Our findings reveal that advanced CNNs significantly outperform the Otsu method in both pixel-wise segmentation accuracy and fluid flow simulation performance. Among all CNNs, EfficientNetB0-Unet, VGG16-Unet, and Enet exhibit exceptional performance in segmenting complex pore structures, as evidenced by their high F1-scores and binary-IOU metrics as well as accurate predictions of porosity, permeability, and formation factor.
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spelling doaj-art-b5058c13568c4b22bd77db7c1a3e243f2025-08-20T03:37:30ZengNature PortfolioScientific Reports2045-23222025-07-0115112110.1038/s41598-025-07211-2Comparative analysis of sandstone microtomographic image segmentation using advanced convolutional neural networks with pixelwise and physical accuracy evaluationMazaher Hayatdavoudi0Mohammad Emami Niri1Ahmad Kalhor2Institute of Petroleum Engineering, School of Chemical Engineering, College of Engineering, University of TehranInstitute of Petroleum Engineering, School of Chemical Engineering, College of Engineering, University of TehranSchool of Electrical and Computer Engineering, College of Engineering, University of TehranAbstract The introduction of deep learning techniques has revolutionized the automated segmentation of digital rock images. These methods enable precise evaluations of critical properties such as porosity and fluid flow characteristics, thereby enhancing the efficiency of reservoir characterization. This study explores the application of state-of-the-art Convolutional Neural Network (CNN) architectures for analyzing rock micro-CT images, aiming to enhance reservoir characterization efficiency. Specifically, we implement various deep learning models, including Fully Convolutional Networks, Encoder-Decoder Models, Multi-Scale Networks, Dilated Convolution Models, and Attention-Based Models. The segmentation performance of these CNN architectures is benchmarked against the traditional Otsu thresholding method using a dataset of 5,000 2D slices of ten distinct sandstone types, each with a voxel resolution of 2.25 × 2.25 × 2.25 µm. Our evaluation utilizes pixel-wise accuracy metrics such as F1-score, binary-IOU, Recall, and Precision. To replicate the physics of pore-scale fluid movement, various numerical simulation methods such as the Lattice Boltzmann Method (LBM), Pore Network Modeling (PNM), and Computational Fluid Dynamics (CFD) are employed to predict the permeability and rock formation factor of a blind sample, using CNNs for image segmentation. Our findings reveal that advanced CNNs significantly outperform the Otsu method in both pixel-wise segmentation accuracy and fluid flow simulation performance. Among all CNNs, EfficientNetB0-Unet, VGG16-Unet, and Enet exhibit exceptional performance in segmenting complex pore structures, as evidenced by their high F1-scores and binary-IOU metrics as well as accurate predictions of porosity, permeability, and formation factor.https://doi.org/10.1038/s41598-025-07211-2Convolution neural networkDigital rock physicsLattice Boltzmann methodPore network modelingComputational fluid dynamicsRock micro-CT image segmentation
spellingShingle Mazaher Hayatdavoudi
Mohammad Emami Niri
Ahmad Kalhor
Comparative analysis of sandstone microtomographic image segmentation using advanced convolutional neural networks with pixelwise and physical accuracy evaluation
Scientific Reports
Convolution neural network
Digital rock physics
Lattice Boltzmann method
Pore network modeling
Computational fluid dynamics
Rock micro-CT image segmentation
title Comparative analysis of sandstone microtomographic image segmentation using advanced convolutional neural networks with pixelwise and physical accuracy evaluation
title_full Comparative analysis of sandstone microtomographic image segmentation using advanced convolutional neural networks with pixelwise and physical accuracy evaluation
title_fullStr Comparative analysis of sandstone microtomographic image segmentation using advanced convolutional neural networks with pixelwise and physical accuracy evaluation
title_full_unstemmed Comparative analysis of sandstone microtomographic image segmentation using advanced convolutional neural networks with pixelwise and physical accuracy evaluation
title_short Comparative analysis of sandstone microtomographic image segmentation using advanced convolutional neural networks with pixelwise and physical accuracy evaluation
title_sort comparative analysis of sandstone microtomographic image segmentation using advanced convolutional neural networks with pixelwise and physical accuracy evaluation
topic Convolution neural network
Digital rock physics
Lattice Boltzmann method
Pore network modeling
Computational fluid dynamics
Rock micro-CT image segmentation
url https://doi.org/10.1038/s41598-025-07211-2
work_keys_str_mv AT mazaherhayatdavoudi comparativeanalysisofsandstonemicrotomographicimagesegmentationusingadvancedconvolutionalneuralnetworkswithpixelwiseandphysicalaccuracyevaluation
AT mohammademaminiri comparativeanalysisofsandstonemicrotomographicimagesegmentationusingadvancedconvolutionalneuralnetworkswithpixelwiseandphysicalaccuracyevaluation
AT ahmadkalhor comparativeanalysisofsandstonemicrotomographicimagesegmentationusingadvancedconvolutionalneuralnetworkswithpixelwiseandphysicalaccuracyevaluation