Simulation Design of a Phased Array Ultrasonic Probe for Retaining Ring Inspection in Nuclear Turbine Generators

Retaining rings in turbine generators are critical components of the rotor, bearing the highest stress loads. Failure of these rings can lead to severe operational consequences. This paper presents a simulation- based design of a phased array ultrasonic probe specifically for inspecting the retainin...

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Main Authors: Peng Zhizhen, Xu Ning, Wang Jin
Format: Article
Language:English
Published: EDP Sciences 2025-01-01
Series:E3S Web of Conferences
Online Access:https://www.e3s-conferences.org/articles/e3sconf/pdf/2025/25/e3sconf_iceree2025_03021.pdf
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author Peng Zhizhen
Xu Ning
Wang Jin
author_facet Peng Zhizhen
Xu Ning
Wang Jin
author_sort Peng Zhizhen
collection DOAJ
description Retaining rings in turbine generators are critical components of the rotor, bearing the highest stress loads. Failure of these rings can lead to severe operational consequences. This paper presents a simulation- based design of a phased array ultrasonic probe specifically for inspecting the retaining rings of a pressurized water reactor (PWR) turbine generator rotor. Initially, stress simulation analysis was performed to identify stress concentration areas in the retaining ring under cold state conditions, considering the interference fit. Subsequently, CIVA software was utilized to calculate the acoustic field distribution in these critical regions, which informed the design of a phased array ultrasonic inspection probe. Finally, acoustic simulation was employed to validate the probe design. The simulation results demonstrate that the designed probe effectively covers the inspection area and provides adequate defect response at various axial and circumferential positions. This indicates the probe’s capability for effective defect detection with good resolution.
format Article
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issn 2267-1242
language English
publishDate 2025-01-01
publisher EDP Sciences
record_format Article
series E3S Web of Conferences
spelling doaj-art-b4f51e167bc643768e9fdaa74fd69f782025-08-20T02:26:02ZengEDP SciencesE3S Web of Conferences2267-12422025-01-016250302110.1051/e3sconf/202562503021e3sconf_iceree2025_03021Simulation Design of a Phased Array Ultrasonic Probe for Retaining Ring Inspection in Nuclear Turbine GeneratorsPeng Zhizhen0Xu Ning1Wang Jin2CGN Inspection Technology Co.,Ltd.CGN Inspection Technology Co.,Ltd.CGN Inspection Technology Co.,Ltd.Retaining rings in turbine generators are critical components of the rotor, bearing the highest stress loads. Failure of these rings can lead to severe operational consequences. This paper presents a simulation- based design of a phased array ultrasonic probe specifically for inspecting the retaining rings of a pressurized water reactor (PWR) turbine generator rotor. Initially, stress simulation analysis was performed to identify stress concentration areas in the retaining ring under cold state conditions, considering the interference fit. Subsequently, CIVA software was utilized to calculate the acoustic field distribution in these critical regions, which informed the design of a phased array ultrasonic inspection probe. Finally, acoustic simulation was employed to validate the probe design. The simulation results demonstrate that the designed probe effectively covers the inspection area and provides adequate defect response at various axial and circumferential positions. This indicates the probe’s capability for effective defect detection with good resolution.https://www.e3s-conferences.org/articles/e3sconf/pdf/2025/25/e3sconf_iceree2025_03021.pdf
spellingShingle Peng Zhizhen
Xu Ning
Wang Jin
Simulation Design of a Phased Array Ultrasonic Probe for Retaining Ring Inspection in Nuclear Turbine Generators
E3S Web of Conferences
title Simulation Design of a Phased Array Ultrasonic Probe for Retaining Ring Inspection in Nuclear Turbine Generators
title_full Simulation Design of a Phased Array Ultrasonic Probe for Retaining Ring Inspection in Nuclear Turbine Generators
title_fullStr Simulation Design of a Phased Array Ultrasonic Probe for Retaining Ring Inspection in Nuclear Turbine Generators
title_full_unstemmed Simulation Design of a Phased Array Ultrasonic Probe for Retaining Ring Inspection in Nuclear Turbine Generators
title_short Simulation Design of a Phased Array Ultrasonic Probe for Retaining Ring Inspection in Nuclear Turbine Generators
title_sort simulation design of a phased array ultrasonic probe for retaining ring inspection in nuclear turbine generators
url https://www.e3s-conferences.org/articles/e3sconf/pdf/2025/25/e3sconf_iceree2025_03021.pdf
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AT wangjin simulationdesignofaphasedarrayultrasonicprobeforretainingringinspectioninnuclearturbinegenerators