Simulation of a Custom-Made Temporomandibular Joint—An Academic View on an Industrial Workflow

Temporomandibular joint replacement is a critical intervention for severe temporomandibular joint disorders, enhancing pain levels, jaw function and overall quality of life. In this study, we compare two finite element method-based simulation workflows from both academic and industrial perspectives,...

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Main Authors: Annchristin Andres, Kerstin Wickert, Elena Gneiting, Franziska Binmoeller, Stefan Diebels, Michael Roland
Format: Article
Language:English
Published: MDPI AG 2025-05-01
Series:Bioengineering
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Online Access:https://www.mdpi.com/2306-5354/12/5/545
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author Annchristin Andres
Kerstin Wickert
Elena Gneiting
Franziska Binmoeller
Stefan Diebels
Michael Roland
author_facet Annchristin Andres
Kerstin Wickert
Elena Gneiting
Franziska Binmoeller
Stefan Diebels
Michael Roland
author_sort Annchristin Andres
collection DOAJ
description Temporomandibular joint replacement is a critical intervention for severe temporomandibular joint disorders, enhancing pain levels, jaw function and overall quality of life. In this study, we compare two finite element method-based simulation workflows from both academic and industrial perspectives, focusing on a patient-specific case involving a custom-made temporomandibular joint prosthesis. Using computed tomography data and computer-aided design data, we generated different 3D models and performed mechanical testing, including wear and static compression tests. Our results indicate that the academic workflow, which is retrospective, purely image-based and applied post-operatively, produced peak stress values within 9–20% of those obtained from the industrial workflow. The industrial workflow is prospective, pre-operative, computer-aided design-based and guided by stringent regulatory standards and approval protocols. Observed differences between workflows were attributed primarily to distinct modelling assumptions, simplifications and constraints inherent in each method. To explicitly quantify these differences, multiple additional models were generated within the academic workflow using partial data from the industrial process, revealing specific sources of variation in stress distribution and implant performance. The findings underscore the potential of patient-specific simulations not only to refine temporomandibular joint prosthesis design and enhance patient outcomes, but also to highlight the interplay between academic research methodologies and industrial standards in the development of medical devices.
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spelling doaj-art-b4f2f0fe27274d15b4e17bcd828100392025-08-20T03:14:40ZengMDPI AGBioengineering2306-53542025-05-0112554510.3390/bioengineering12050545Simulation of a Custom-Made Temporomandibular Joint—An Academic View on an Industrial WorkflowAnnchristin Andres0Kerstin Wickert1Elena Gneiting2Franziska Binmoeller3Stefan Diebels4Michael Roland5Applied Mechanics, Saarland University, Campus A4 2, 1. OG, 66123 Saarbrücken, GermanyApplied Mechanics, Saarland University, Campus A4 2, 1. OG, 66123 Saarbrücken, GermanyKLS Martin SE & Co. KG, 78532 Tuttlingen, GermanyKLS Martin SE & Co. KG, 78532 Tuttlingen, GermanyApplied Mechanics, Saarland University, Campus A4 2, 1. OG, 66123 Saarbrücken, GermanyApplied Mechanics, Saarland University, Campus A4 2, 1. OG, 66123 Saarbrücken, GermanyTemporomandibular joint replacement is a critical intervention for severe temporomandibular joint disorders, enhancing pain levels, jaw function and overall quality of life. In this study, we compare two finite element method-based simulation workflows from both academic and industrial perspectives, focusing on a patient-specific case involving a custom-made temporomandibular joint prosthesis. Using computed tomography data and computer-aided design data, we generated different 3D models and performed mechanical testing, including wear and static compression tests. Our results indicate that the academic workflow, which is retrospective, purely image-based and applied post-operatively, produced peak stress values within 9–20% of those obtained from the industrial workflow. The industrial workflow is prospective, pre-operative, computer-aided design-based and guided by stringent regulatory standards and approval protocols. Observed differences between workflows were attributed primarily to distinct modelling assumptions, simplifications and constraints inherent in each method. To explicitly quantify these differences, multiple additional models were generated within the academic workflow using partial data from the industrial process, revealing specific sources of variation in stress distribution and implant performance. The findings underscore the potential of patient-specific simulations not only to refine temporomandibular joint prosthesis design and enhance patient outcomes, but also to highlight the interplay between academic research methodologies and industrial standards in the development of medical devices.https://www.mdpi.com/2306-5354/12/5/545temporomandibular joint replacementfinite element analysisbiomechanicscustom-made prothesisexperimental prothesis testingpatient-specific model generation
spellingShingle Annchristin Andres
Kerstin Wickert
Elena Gneiting
Franziska Binmoeller
Stefan Diebels
Michael Roland
Simulation of a Custom-Made Temporomandibular Joint—An Academic View on an Industrial Workflow
Bioengineering
temporomandibular joint replacement
finite element analysis
biomechanics
custom-made prothesis
experimental prothesis testing
patient-specific model generation
title Simulation of a Custom-Made Temporomandibular Joint—An Academic View on an Industrial Workflow
title_full Simulation of a Custom-Made Temporomandibular Joint—An Academic View on an Industrial Workflow
title_fullStr Simulation of a Custom-Made Temporomandibular Joint—An Academic View on an Industrial Workflow
title_full_unstemmed Simulation of a Custom-Made Temporomandibular Joint—An Academic View on an Industrial Workflow
title_short Simulation of a Custom-Made Temporomandibular Joint—An Academic View on an Industrial Workflow
title_sort simulation of a custom made temporomandibular joint an academic view on an industrial workflow
topic temporomandibular joint replacement
finite element analysis
biomechanics
custom-made prothesis
experimental prothesis testing
patient-specific model generation
url https://www.mdpi.com/2306-5354/12/5/545
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