High Efficiency High Power Density Bidirectional Non-Isolated LLC Converter With Transformer-Coupled Gate Driver for 48 V MHEV

In this article, a 12-switch non-isolated LLC (NI-LLC) converter is proposed to address the application requirements of 4:1 bidirectional fixed-ratio voltage conversion in 48 V mild hybrid electric vehicles (MHEVs). Compared with the previous NI-LLC converters, the proposed 12-switch NI-LLC converte...

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Main Authors: Song Ding, Chunyan Nie, Qi Liu, Qinsong Qian, Weifeng Sun
Format: Article
Language:English
Published: IEEE 2025-01-01
Series:IEEE Open Journal of Power Electronics
Subjects:
Online Access:https://ieeexplore.ieee.org/document/10965339/
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author Song Ding
Chunyan Nie
Qi Liu
Qinsong Qian
Weifeng Sun
author_facet Song Ding
Chunyan Nie
Qi Liu
Qinsong Qian
Weifeng Sun
author_sort Song Ding
collection DOAJ
description In this article, a 12-switch non-isolated LLC (NI-LLC) converter is proposed to address the application requirements of 4:1 bidirectional fixed-ratio voltage conversion in 48 V mild hybrid electric vehicles (MHEVs). Compared with the previous NI-LLC converters, the proposed 12-switch NI-LLC converter has superior efficiency and enables inherent bidirectional operation without requiring energy flow direction detection or additional control schemes for forward and reverse modes. Additionally, to synchronously turn on and off power switches in the proposed converter and to reduce gate drive loss and layout area, a transformer-coupled resonant gate driver is proposed. This driver circuit consumes only 18.7&#x0025; of the power of conventional gate drive circuits, thereby ensuring high efficiency and power density in the converter. Unlike conventional resonant gate driver, the proposed gate driver not only recovers the charge energy, but also significantly reduces the ON&#x002F;OFF time of main switches. Finally, the proposed converter and gate driver is verified on a 1.2 MHz&#x002F;960 W prototype with a power density up to 5.6 kW&#x002F;inch<sup>3</sup>. The converter achieves a peak efficiency of 98.5&#x0025;, and the full load efficiency at forward and reverse operation are 97.1&#x0025; and 96.7&#x0025; respectively.
format Article
id doaj-art-b419983ca3cb4fc9b52303166f69479f
institution Kabale University
issn 2644-1314
language English
publishDate 2025-01-01
publisher IEEE
record_format Article
series IEEE Open Journal of Power Electronics
spelling doaj-art-b419983ca3cb4fc9b52303166f69479f2025-08-20T03:53:42ZengIEEEIEEE Open Journal of Power Electronics2644-13142025-01-01674776010.1109/OJPEL.2025.356122110965339High Efficiency High Power Density Bidirectional Non-Isolated LLC Converter With Transformer-Coupled Gate Driver for 48 V MHEVSong Ding0https://orcid.org/0000-0001-6527-2339Chunyan Nie1Qi Liu2https://orcid.org/0000-0001-5600-8069Qinsong Qian3https://orcid.org/0000-0002-1573-7342Weifeng Sun4https://orcid.org/0000-0002-3289-8877National ASIC System Engineering Research Center, Southeast University, Nanjing, ChinaNational ASIC System Engineering Research Center, Southeast University, Nanjing, ChinaNational ASIC System Engineering Research Center, Southeast University, Nanjing, ChinaNational ASIC System Engineering Research Center, Southeast University, Nanjing, ChinaNational ASIC System Engineering Research Center, Southeast University, Nanjing, ChinaIn this article, a 12-switch non-isolated LLC (NI-LLC) converter is proposed to address the application requirements of 4:1 bidirectional fixed-ratio voltage conversion in 48 V mild hybrid electric vehicles (MHEVs). Compared with the previous NI-LLC converters, the proposed 12-switch NI-LLC converter has superior efficiency and enables inherent bidirectional operation without requiring energy flow direction detection or additional control schemes for forward and reverse modes. Additionally, to synchronously turn on and off power switches in the proposed converter and to reduce gate drive loss and layout area, a transformer-coupled resonant gate driver is proposed. This driver circuit consumes only 18.7&#x0025; of the power of conventional gate drive circuits, thereby ensuring high efficiency and power density in the converter. Unlike conventional resonant gate driver, the proposed gate driver not only recovers the charge energy, but also significantly reduces the ON&#x002F;OFF time of main switches. Finally, the proposed converter and gate driver is verified on a 1.2 MHz&#x002F;960 W prototype with a power density up to 5.6 kW&#x002F;inch<sup>3</sup>. The converter achieves a peak efficiency of 98.5&#x0025;, and the full load efficiency at forward and reverse operation are 97.1&#x0025; and 96.7&#x0025; respectively.https://ieeexplore.ieee.org/document/10965339/Bidirectional DC/DC convertertransformer-coupled gate driverhigh power density48 V MHEV
spellingShingle Song Ding
Chunyan Nie
Qi Liu
Qinsong Qian
Weifeng Sun
High Efficiency High Power Density Bidirectional Non-Isolated LLC Converter With Transformer-Coupled Gate Driver for 48 V MHEV
IEEE Open Journal of Power Electronics
Bidirectional DC/DC converter
transformer-coupled gate driver
high power density
48 V MHEV
title High Efficiency High Power Density Bidirectional Non-Isolated LLC Converter With Transformer-Coupled Gate Driver for 48 V MHEV
title_full High Efficiency High Power Density Bidirectional Non-Isolated LLC Converter With Transformer-Coupled Gate Driver for 48 V MHEV
title_fullStr High Efficiency High Power Density Bidirectional Non-Isolated LLC Converter With Transformer-Coupled Gate Driver for 48 V MHEV
title_full_unstemmed High Efficiency High Power Density Bidirectional Non-Isolated LLC Converter With Transformer-Coupled Gate Driver for 48 V MHEV
title_short High Efficiency High Power Density Bidirectional Non-Isolated LLC Converter With Transformer-Coupled Gate Driver for 48 V MHEV
title_sort high efficiency high power density bidirectional non isolated llc converter with transformer coupled gate driver for 48 v mhev
topic Bidirectional DC/DC converter
transformer-coupled gate driver
high power density
48 V MHEV
url https://ieeexplore.ieee.org/document/10965339/
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AT chunyannie highefficiencyhighpowerdensitybidirectionalnonisolatedllcconverterwithtransformercoupledgatedriverfor48vmhev
AT qiliu highefficiencyhighpowerdensitybidirectionalnonisolatedllcconverterwithtransformercoupledgatedriverfor48vmhev
AT qinsongqian highefficiencyhighpowerdensitybidirectionalnonisolatedllcconverterwithtransformercoupledgatedriverfor48vmhev
AT weifengsun highefficiencyhighpowerdensitybidirectionalnonisolatedllcconverterwithtransformercoupledgatedriverfor48vmhev