A Comprehensive Review of Artificial Intelligence-Based Algorithms for Predicting the Remaining Useful Life of Equipment

In the contemporary big data era, data-driven prognostic and health management (PHM) methodologies have emerged as indispensable tools for ensuring the secure and reliable operation of complex equipment systems. Central to these methodologies is the accurate prediction of remaining useful life (RUL)...

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Main Authors: Weihao Li, Jianhua Chen, Sijuan Chen, Peilin Li, Bing Zhang, Ming Wang, Ming Yang, Jipu Wang, Dejian Zhou, Junsen Yun
Format: Article
Language:English
Published: MDPI AG 2025-07-01
Series:Sensors
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Online Access:https://www.mdpi.com/1424-8220/25/14/4481
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author Weihao Li
Jianhua Chen
Sijuan Chen
Peilin Li
Bing Zhang
Ming Wang
Ming Yang
Jipu Wang
Dejian Zhou
Junsen Yun
author_facet Weihao Li
Jianhua Chen
Sijuan Chen
Peilin Li
Bing Zhang
Ming Wang
Ming Yang
Jipu Wang
Dejian Zhou
Junsen Yun
author_sort Weihao Li
collection DOAJ
description In the contemporary big data era, data-driven prognostic and health management (PHM) methodologies have emerged as indispensable tools for ensuring the secure and reliable operation of complex equipment systems. Central to these methodologies is the accurate prediction of remaining useful life (RUL), which serves as a pivotal cornerstone for effective maintenance and operational decision-making. While significant advancements in computer hardware and artificial intelligence (AI) algorithms have catalyzed substantial progress in AI-based RUL prediction, extant research frequently exhibits a narrow focus on specific algorithms, neglecting a comprehensive and comparative analysis of AI techniques across diverse equipment types and operational scenarios. This study endeavors to bridge this gap through the following contributions: (1) A rigorous analysis and systematic categorization of application scenarios for equipment RUL prediction, elucidating their distinct characteristics and requirements. (2) A comprehensive summary and comparative evaluation of several AI algorithms deemed suitable for RUL prediction, delineating their respective strengths and limitations. (3) An in-depth comparative analysis of the applicability of AI algorithms across varying application contexts, informed by a nuanced understanding of different application scenarios and AI algorithm research. (4) An insightful discussion on the current challenges confronting AI-based RUL prediction technology, coupled with a forward-looking examination of its future prospects. By furnishing a meticulous and holistic understanding of the traits of various AI algorithms and their contextual applicability, this study aspires to facilitate the attainment of optimal application outcomes in the realm of equipment RUL prediction.
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spelling doaj-art-b3af2e85c8314741ba97074ccc9a3f372025-08-20T02:47:17ZengMDPI AGSensors1424-82202025-07-012514448110.3390/s25144481A Comprehensive Review of Artificial Intelligence-Based Algorithms for Predicting the Remaining Useful Life of EquipmentWeihao Li0Jianhua Chen1Sijuan Chen2Peilin Li3Bing Zhang4Ming Wang5Ming Yang6Jipu Wang7Dejian Zhou8Junsen Yun9Shenzhen Key Laboratory of Nuclear and Radiation Safety, Institute for Advanced Study in Nuclear Energy & Safety, College of Physics and Optoelectronic Engineering, Shenzhen University, Shenzhen 518060, ChinaShenzhen Key Laboratory of Nuclear and Radiation Safety, Institute for Advanced Study in Nuclear Energy & Safety, College of Physics and Optoelectronic Engineering, Shenzhen University, Shenzhen 518060, ChinaShenzhen Key Laboratory of Nuclear and Radiation Safety, Institute for Advanced Study in Nuclear Energy & Safety, College of Physics and Optoelectronic Engineering, Shenzhen University, Shenzhen 518060, ChinaShenzhen Key Laboratory of Nuclear and Radiation Safety, Institute for Advanced Study in Nuclear Energy & Safety, College of Physics and Optoelectronic Engineering, Shenzhen University, Shenzhen 518060, ChinaState Key Laboratory of Nuclear Power Safety Technology and Equipment, China Nuclear Power Engineering Co., Ltd., Shenzhen 518172, ChinaState Key Laboratory of Nuclear Power Safety Technology and Equipment, China Nuclear Power Engineering Co., Ltd., Shenzhen 518172, ChinaShenzhen Key Laboratory of Nuclear and Radiation Safety, Institute for Advanced Study in Nuclear Energy & Safety, College of Physics and Optoelectronic Engineering, Shenzhen University, Shenzhen 518060, ChinaShenzhen Key Laboratory of Nuclear and Radiation Safety, Institute for Advanced Study in Nuclear Energy & Safety, College of Physics and Optoelectronic Engineering, Shenzhen University, Shenzhen 518060, ChinaShenzhen Key Laboratory of Nuclear and Radiation Safety, Institute for Advanced Study in Nuclear Energy & Safety, College of Physics and Optoelectronic Engineering, Shenzhen University, Shenzhen 518060, ChinaShenzhen Key Laboratory of Nuclear and Radiation Safety, Institute for Advanced Study in Nuclear Energy & Safety, College of Physics and Optoelectronic Engineering, Shenzhen University, Shenzhen 518060, ChinaIn the contemporary big data era, data-driven prognostic and health management (PHM) methodologies have emerged as indispensable tools for ensuring the secure and reliable operation of complex equipment systems. Central to these methodologies is the accurate prediction of remaining useful life (RUL), which serves as a pivotal cornerstone for effective maintenance and operational decision-making. While significant advancements in computer hardware and artificial intelligence (AI) algorithms have catalyzed substantial progress in AI-based RUL prediction, extant research frequently exhibits a narrow focus on specific algorithms, neglecting a comprehensive and comparative analysis of AI techniques across diverse equipment types and operational scenarios. This study endeavors to bridge this gap through the following contributions: (1) A rigorous analysis and systematic categorization of application scenarios for equipment RUL prediction, elucidating their distinct characteristics and requirements. (2) A comprehensive summary and comparative evaluation of several AI algorithms deemed suitable for RUL prediction, delineating their respective strengths and limitations. (3) An in-depth comparative analysis of the applicability of AI algorithms across varying application contexts, informed by a nuanced understanding of different application scenarios and AI algorithm research. (4) An insightful discussion on the current challenges confronting AI-based RUL prediction technology, coupled with a forward-looking examination of its future prospects. By furnishing a meticulous and holistic understanding of the traits of various AI algorithms and their contextual applicability, this study aspires to facilitate the attainment of optimal application outcomes in the realm of equipment RUL prediction.https://www.mdpi.com/1424-8220/25/14/4481artificial intelligence (AI)remaining useful life (RUL)data-driven analysis
spellingShingle Weihao Li
Jianhua Chen
Sijuan Chen
Peilin Li
Bing Zhang
Ming Wang
Ming Yang
Jipu Wang
Dejian Zhou
Junsen Yun
A Comprehensive Review of Artificial Intelligence-Based Algorithms for Predicting the Remaining Useful Life of Equipment
Sensors
artificial intelligence (AI)
remaining useful life (RUL)
data-driven analysis
title A Comprehensive Review of Artificial Intelligence-Based Algorithms for Predicting the Remaining Useful Life of Equipment
title_full A Comprehensive Review of Artificial Intelligence-Based Algorithms for Predicting the Remaining Useful Life of Equipment
title_fullStr A Comprehensive Review of Artificial Intelligence-Based Algorithms for Predicting the Remaining Useful Life of Equipment
title_full_unstemmed A Comprehensive Review of Artificial Intelligence-Based Algorithms for Predicting the Remaining Useful Life of Equipment
title_short A Comprehensive Review of Artificial Intelligence-Based Algorithms for Predicting the Remaining Useful Life of Equipment
title_sort comprehensive review of artificial intelligence based algorithms for predicting the remaining useful life of equipment
topic artificial intelligence (AI)
remaining useful life (RUL)
data-driven analysis
url https://www.mdpi.com/1424-8220/25/14/4481
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