Investigation on the wear characteristics of 3D printed graphene-reinforced PLA composites

Abstract In recent years, the growing need for multifunctional materials with customized features has fueled the development of innovative materials and production processes. Graphene, recognized for its superior mechanical, thermal, and electrical characteristics, has shown considerable promise in...

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Main Authors: Banupriya Rachaiah, Jeevan Tamalapura Puttaswamy, Sharath Ballupete Nagaraju, Divya Hanumegowda Vedavathi
Format: Article
Language:English
Published: Springer 2024-11-01
Series:Discover Materials
Subjects:
Online Access:https://doi.org/10.1007/s43939-024-00152-z
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author Banupriya Rachaiah
Jeevan Tamalapura Puttaswamy
Sharath Ballupete Nagaraju
Divya Hanumegowda Vedavathi
author_facet Banupriya Rachaiah
Jeevan Tamalapura Puttaswamy
Sharath Ballupete Nagaraju
Divya Hanumegowda Vedavathi
author_sort Banupriya Rachaiah
collection DOAJ
description Abstract In recent years, the growing need for multifunctional materials with customized features has fueled the development of innovative materials and production processes. Graphene, recognized for its superior mechanical, thermal, and electrical characteristics, has shown considerable promise in a variety of applications. This research focuses on the manufacture and characterisation of graphene-reinforced polylactic acid (PLA) composites using material extrusion. The composites were created by melting PLA pellets with graphene nanoplatelets and then 3D printing them together. Pin-on-disc tests were used to analyze wear behavior, and the graphene-reinforced PLA demonstrated a 55% increase in wear resistance when compared to clean PLA. This increase is linked to the creation of protective layers during frictional sliding, as well as graphene’s lubricating characteristics. The microstructure was analyzed using scanning electron microscopy (SEM), and statistical analysis revealed the influence of printing settings and load conditions on wear performance and surface morphology. Overall, the work illustrates the promise of graphene-reinforced PLA composites for applications requiring high wear resistance, as seen by considerable quantitative gains over unmodified PLA.
format Article
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institution OA Journals
issn 2730-7727
language English
publishDate 2024-11-01
publisher Springer
record_format Article
series Discover Materials
spelling doaj-art-b3960ec151c141bfb95dbd4e347be9222025-08-20T02:22:26ZengSpringerDiscover Materials2730-77272024-11-014111110.1007/s43939-024-00152-zInvestigation on the wear characteristics of 3D printed graphene-reinforced PLA compositesBanupriya Rachaiah0Jeevan Tamalapura Puttaswamy1Sharath Ballupete Nagaraju2Divya Hanumegowda Vedavathi3Department of Mechanical Engineering, Malnad College of Engineering, Hassan, Affiliated to VTUDepartment of Mechanical Engineering, Malnad College of Engineering, Hassan, Affiliated to VTUDepartment of Mechanical Engineering, Malnad College of Engineering, Hassan, Affiliated to VTUDepartment of Mechanical Engineering, Malnad College of Engineering, Hassan, Affiliated to VTUAbstract In recent years, the growing need for multifunctional materials with customized features has fueled the development of innovative materials and production processes. Graphene, recognized for its superior mechanical, thermal, and electrical characteristics, has shown considerable promise in a variety of applications. This research focuses on the manufacture and characterisation of graphene-reinforced polylactic acid (PLA) composites using material extrusion. The composites were created by melting PLA pellets with graphene nanoplatelets and then 3D printing them together. Pin-on-disc tests were used to analyze wear behavior, and the graphene-reinforced PLA demonstrated a 55% increase in wear resistance when compared to clean PLA. This increase is linked to the creation of protective layers during frictional sliding, as well as graphene’s lubricating characteristics. The microstructure was analyzed using scanning electron microscopy (SEM), and statistical analysis revealed the influence of printing settings and load conditions on wear performance and surface morphology. Overall, the work illustrates the promise of graphene-reinforced PLA composites for applications requiring high wear resistance, as seen by considerable quantitative gains over unmodified PLA.https://doi.org/10.1007/s43939-024-00152-z3D PrintingPolylactic acidGrapheneMaterial extrusion and wear
spellingShingle Banupriya Rachaiah
Jeevan Tamalapura Puttaswamy
Sharath Ballupete Nagaraju
Divya Hanumegowda Vedavathi
Investigation on the wear characteristics of 3D printed graphene-reinforced PLA composites
Discover Materials
3D Printing
Polylactic acid
Graphene
Material extrusion and wear
title Investigation on the wear characteristics of 3D printed graphene-reinforced PLA composites
title_full Investigation on the wear characteristics of 3D printed graphene-reinforced PLA composites
title_fullStr Investigation on the wear characteristics of 3D printed graphene-reinforced PLA composites
title_full_unstemmed Investigation on the wear characteristics of 3D printed graphene-reinforced PLA composites
title_short Investigation on the wear characteristics of 3D printed graphene-reinforced PLA composites
title_sort investigation on the wear characteristics of 3d printed graphene reinforced pla composites
topic 3D Printing
Polylactic acid
Graphene
Material extrusion and wear
url https://doi.org/10.1007/s43939-024-00152-z
work_keys_str_mv AT banupriyarachaiah investigationonthewearcharacteristicsof3dprintedgraphenereinforcedplacomposites
AT jeevantamalapuraputtaswamy investigationonthewearcharacteristicsof3dprintedgraphenereinforcedplacomposites
AT sharathballupetenagaraju investigationonthewearcharacteristicsof3dprintedgraphenereinforcedplacomposites
AT divyahanumegowdavedavathi investigationonthewearcharacteristicsof3dprintedgraphenereinforcedplacomposites