Effects of Intermetallic NiAl Particle Content on Friction and Wear of Spark Plasma-Sintered Alumina Matrix Composites

The spark plasma sintering (SPS) technology was applied to develop alumina matrix composites (Al<sub>2</sub>O<sub>3</sub>MCs) with different nickel-aluminium (NiAl) particle contents of 5–20 wt.% to understand a correlation between their NiAl particle contents and their micro...

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Main Authors: Nay Win Khun, Mingyue Huang, Zhong Alan Li, He Zhang, Khiam Aik Khor, Jinglei Yang, Fei Duan
Format: Article
Language:English
Published: MDPI AG 2025-02-01
Series:Lubricants
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Online Access:https://www.mdpi.com/2075-4442/13/3/101
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author Nay Win Khun
Mingyue Huang
Zhong Alan Li
He Zhang
Khiam Aik Khor
Jinglei Yang
Fei Duan
author_facet Nay Win Khun
Mingyue Huang
Zhong Alan Li
He Zhang
Khiam Aik Khor
Jinglei Yang
Fei Duan
author_sort Nay Win Khun
collection DOAJ
description The spark plasma sintering (SPS) technology was applied to develop alumina matrix composites (Al<sub>2</sub>O<sub>3</sub>MCs) with different nickel-aluminium (NiAl) particle contents of 5–20 wt.% to understand a correlation between their NiAl particle contents and their microstructures, fracture, hardness, friction, and wear. The incorporation of NiAl particles suppressed micrograins and micropores in the microstructures of the Al<sub>2</sub>O<sub>3</sub>MCs, which resulted in their improved fracture resistance. Increasing the NiAl particle content from 0 to 20 wt.% gave rise to a 23.9% decrease in the hardness of the Al<sub>2</sub>O<sub>3</sub>MCs. The Al<sub>2</sub>O<sub>3</sub>MCs had 18.2% and 13.3% decreases in their friction coefficients and 68.3% and 81.3% decreases in their specific wear rates under the normal loads of 2 and 6 N, respectively, with an increased NiAl particle content from 0 to 20 wt.% thanks to their decreased fatigue wear. The SPS Al<sub>2</sub>O<sub>3</sub>MCs with NiAl particles had promising tribological performance for rotating gas turbine components.
format Article
id doaj-art-b2b7aafce3c34b61becc600048de86b0
institution Kabale University
issn 2075-4442
language English
publishDate 2025-02-01
publisher MDPI AG
record_format Article
series Lubricants
spelling doaj-art-b2b7aafce3c34b61becc600048de86b02025-08-20T03:43:31ZengMDPI AGLubricants2075-44422025-02-0113310110.3390/lubricants13030101Effects of Intermetallic NiAl Particle Content on Friction and Wear of Spark Plasma-Sintered Alumina Matrix CompositesNay Win Khun0Mingyue Huang1Zhong Alan Li2He Zhang3Khiam Aik Khor4Jinglei Yang5Fei Duan6School of Mechanical and Aerospace Engineering, Nanyang Technological University, 50 Nanyang Avenue, Singapore 639798, SingaporeSchool of Mechanical and Aerospace Engineering, Nanyang Technological University, 50 Nanyang Avenue, Singapore 639798, SingaporeSchool of Mechanical and Aerospace Engineering, Nanyang Technological University, 50 Nanyang Avenue, Singapore 639798, SingaporeSchool of Mechanical and Aerospace Engineering, Nanyang Technological University, 50 Nanyang Avenue, Singapore 639798, SingaporeSchool of Mechanical and Aerospace Engineering, Nanyang Technological University, 50 Nanyang Avenue, Singapore 639798, SingaporeSchool of Mechanical and Aerospace Engineering, Nanyang Technological University, 50 Nanyang Avenue, Singapore 639798, SingaporeSchool of Mechanical and Aerospace Engineering, Nanyang Technological University, 50 Nanyang Avenue, Singapore 639798, SingaporeThe spark plasma sintering (SPS) technology was applied to develop alumina matrix composites (Al<sub>2</sub>O<sub>3</sub>MCs) with different nickel-aluminium (NiAl) particle contents of 5–20 wt.% to understand a correlation between their NiAl particle contents and their microstructures, fracture, hardness, friction, and wear. The incorporation of NiAl particles suppressed micrograins and micropores in the microstructures of the Al<sub>2</sub>O<sub>3</sub>MCs, which resulted in their improved fracture resistance. Increasing the NiAl particle content from 0 to 20 wt.% gave rise to a 23.9% decrease in the hardness of the Al<sub>2</sub>O<sub>3</sub>MCs. The Al<sub>2</sub>O<sub>3</sub>MCs had 18.2% and 13.3% decreases in their friction coefficients and 68.3% and 81.3% decreases in their specific wear rates under the normal loads of 2 and 6 N, respectively, with an increased NiAl particle content from 0 to 20 wt.% thanks to their decreased fatigue wear. The SPS Al<sub>2</sub>O<sub>3</sub>MCs with NiAl particles had promising tribological performance for rotating gas turbine components.https://www.mdpi.com/2075-4442/13/3/101spark plasma sinteringAl<sub>2</sub>O<sub>3</sub> matrix compositesNiAl particleshardnessfrictionwear
spellingShingle Nay Win Khun
Mingyue Huang
Zhong Alan Li
He Zhang
Khiam Aik Khor
Jinglei Yang
Fei Duan
Effects of Intermetallic NiAl Particle Content on Friction and Wear of Spark Plasma-Sintered Alumina Matrix Composites
Lubricants
spark plasma sintering
Al<sub>2</sub>O<sub>3</sub> matrix composites
NiAl particles
hardness
friction
wear
title Effects of Intermetallic NiAl Particle Content on Friction and Wear of Spark Plasma-Sintered Alumina Matrix Composites
title_full Effects of Intermetallic NiAl Particle Content on Friction and Wear of Spark Plasma-Sintered Alumina Matrix Composites
title_fullStr Effects of Intermetallic NiAl Particle Content on Friction and Wear of Spark Plasma-Sintered Alumina Matrix Composites
title_full_unstemmed Effects of Intermetallic NiAl Particle Content on Friction and Wear of Spark Plasma-Sintered Alumina Matrix Composites
title_short Effects of Intermetallic NiAl Particle Content on Friction and Wear of Spark Plasma-Sintered Alumina Matrix Composites
title_sort effects of intermetallic nial particle content on friction and wear of spark plasma sintered alumina matrix composites
topic spark plasma sintering
Al<sub>2</sub>O<sub>3</sub> matrix composites
NiAl particles
hardness
friction
wear
url https://www.mdpi.com/2075-4442/13/3/101
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