Metal foaming by powder metallurgy process: investigation of different parameters on the foaming efficiency

Aluminium foams, produced by powder metallurgy process, have significant potential applications for uses in weight-sensitive structural parts. Problems in the production of metal foams arise from the lack of knowledge in the control of process parameters. The results are frequently uneven and un¬pre...

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Main Authors: Ioannis Papantoniou, Helena P. Kyriakopoulou, Dimitrios I. Pantelis, Dimitrios E. Manolakos
Format: Article
Language:English
Published: Gruppo Italiano Frattura 2019-10-01
Series:Fracture and Structural Integrity
Subjects:
Online Access:https://www.fracturae.com/index.php/fis/article/view/2616/2759
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author Ioannis Papantoniou
Helena P. Kyriakopoulou
Dimitrios I. Pantelis
Dimitrios E. Manolakos
author_facet Ioannis Papantoniou
Helena P. Kyriakopoulou
Dimitrios I. Pantelis
Dimitrios E. Manolakos
author_sort Ioannis Papantoniou
collection DOAJ
description Aluminium foams, produced by powder metallurgy process, have significant potential applications for uses in weight-sensitive structural parts. Problems in the production of metal foams arise from the lack of knowledge in the control of process parameters. The results are frequently uneven and un¬predictable variations in the structure and properties of the final foamed parts are observed. This paper aims to investigate the effect of different para¬meters of the powder metallurgy with foaming agents process on the foaming efficiency. The parameters examined included the powder morpho¬logy, the compaction pressure and the foaming temperature. During the foaming stage, for each set of parameters the porosity-time (Pf-t) diagrams were created and the foaming efficiency was calculated (?=Pfmax). Results indicated that the highest foaming efficiency was observed at the specimens with the fine alu¬min¬ium powder, with high (700 MPa) compaction pressure and high foaming temperatures (800 oC). Finally, compression tests were per¬formed on the foamed specimens with the higher foaming efficiency in order to investigate their s-e response. Furthermore, average compressive strength and density were estimated and presented
format Article
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institution Kabale University
issn 1971-8993
language English
publishDate 2019-10-01
publisher Gruppo Italiano Frattura
record_format Article
series Fracture and Structural Integrity
spelling doaj-art-b231823fff7645c9a1ede90684ee536f2025-01-02T23:37:42ZengGruppo Italiano FratturaFracture and Structural Integrity1971-89932019-10-01135049750410.3221/IGF-ESIS.50.4110.3221/IGF-ESIS.50.41Metal foaming by powder metallurgy process: investigation of different parameters on the foaming efficiencyIoannis PapantoniouHelena P. KyriakopoulouDimitrios I. PantelisDimitrios E. ManolakosAluminium foams, produced by powder metallurgy process, have significant potential applications for uses in weight-sensitive structural parts. Problems in the production of metal foams arise from the lack of knowledge in the control of process parameters. The results are frequently uneven and un¬predictable variations in the structure and properties of the final foamed parts are observed. This paper aims to investigate the effect of different para¬meters of the powder metallurgy with foaming agents process on the foaming efficiency. The parameters examined included the powder morpho¬logy, the compaction pressure and the foaming temperature. During the foaming stage, for each set of parameters the porosity-time (Pf-t) diagrams were created and the foaming efficiency was calculated (?=Pfmax). Results indicated that the highest foaming efficiency was observed at the specimens with the fine alu¬min¬ium powder, with high (700 MPa) compaction pressure and high foaming temperatures (800 oC). Finally, compression tests were per¬formed on the foamed specimens with the higher foaming efficiency in order to investigate their s-e response. Furthermore, average compressive strength and density were estimated and presentedhttps://www.fracturae.com/index.php/fis/article/view/2616/2759aluminium foamfoaming processfoaming efficiencymechanical propertiesporosity
spellingShingle Ioannis Papantoniou
Helena P. Kyriakopoulou
Dimitrios I. Pantelis
Dimitrios E. Manolakos
Metal foaming by powder metallurgy process: investigation of different parameters on the foaming efficiency
Fracture and Structural Integrity
aluminium foam
foaming process
foaming efficiency
mechanical properties
porosity
title Metal foaming by powder metallurgy process: investigation of different parameters on the foaming efficiency
title_full Metal foaming by powder metallurgy process: investigation of different parameters on the foaming efficiency
title_fullStr Metal foaming by powder metallurgy process: investigation of different parameters on the foaming efficiency
title_full_unstemmed Metal foaming by powder metallurgy process: investigation of different parameters on the foaming efficiency
title_short Metal foaming by powder metallurgy process: investigation of different parameters on the foaming efficiency
title_sort metal foaming by powder metallurgy process investigation of different parameters on the foaming efficiency
topic aluminium foam
foaming process
foaming efficiency
mechanical properties
porosity
url https://www.fracturae.com/index.php/fis/article/view/2616/2759
work_keys_str_mv AT ioannispapantoniou metalfoamingbypowdermetallurgyprocessinvestigationofdifferentparametersonthefoamingefficiency
AT helenapkyriakopoulou metalfoamingbypowdermetallurgyprocessinvestigationofdifferentparametersonthefoamingefficiency
AT dimitriosipantelis metalfoamingbypowdermetallurgyprocessinvestigationofdifferentparametersonthefoamingefficiency
AT dimitriosemanolakos metalfoamingbypowdermetallurgyprocessinvestigationofdifferentparametersonthefoamingefficiency