Effect of Ball Milling Parameters on Properties of Nano-Sized Tungsten Powder via Mechanochemical Processing

Nano-sized tungsten exhibits superior properties due to its high-density grain boundaries’ strengthening. The high-quality nano-sized powder is essential for sintering nano-sized tungsten bulks through powder metallurgy techniques. In this study, nano-sized tungsten powder was successfully synthesiz...

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Main Authors: Feng Li, Guihang Zhang, Pengfei Zheng, Wei Qian, Yaxia Wei, Bingsheng Li, Ming Zhang, Zhijie Zhang, Tong Che
Format: Article
Language:English
Published: MDPI AG 2024-09-01
Series:Metals
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Online Access:https://www.mdpi.com/2075-4701/14/9/1079
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author Feng Li
Guihang Zhang
Pengfei Zheng
Wei Qian
Yaxia Wei
Bingsheng Li
Ming Zhang
Zhijie Zhang
Tong Che
author_facet Feng Li
Guihang Zhang
Pengfei Zheng
Wei Qian
Yaxia Wei
Bingsheng Li
Ming Zhang
Zhijie Zhang
Tong Che
author_sort Feng Li
collection DOAJ
description Nano-sized tungsten exhibits superior properties due to its high-density grain boundaries’ strengthening. The high-quality nano-sized powder is essential for sintering nano-sized tungsten bulks through powder metallurgy techniques. In this study, nano-sized tungsten powder was successfully synthesized by mechanochemical methods using mixed WO<sub>3</sub> and Mg powders. The effects of processing parameters on the morphology and microstructure of synthesized powder were thoroughly investigated. The results reveal that the thermite reaction of WO<sub>3</sub> and Mg is almost complete after 5 min of ball milling at a speed of 300 rpm. The average grain size of the tungsten powder decreases with the increasing milling duration and speed. Optimal average grain size and purity were achieved at a milling speed of 300 rpm and a milling duration ranging from 30 to 120 min. Moreover, centrifugation sieving further reduces the average grain size of tungsten powder to 19.5 nm. In addition, the entire mechanochemical process can be divided into two stages: the reaction stage and the grain size refinement stage.
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publisher MDPI AG
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series Metals
spelling doaj-art-b21ae2c1911c4b5ea59f3b0391be07152025-08-20T01:55:41ZengMDPI AGMetals2075-47012024-09-01149107910.3390/met14091079Effect of Ball Milling Parameters on Properties of Nano-Sized Tungsten Powder via Mechanochemical ProcessingFeng Li0Guihang Zhang1Pengfei Zheng2Wei Qian3Yaxia Wei4Bingsheng Li5Ming Zhang6Zhijie Zhang7Tong Che8Southwestern Institute of Physics, Chengdu 610041, ChinaSouthwestern Institute of Physics, Chengdu 610041, ChinaSouthwestern Institute of Physics, Chengdu 610041, ChinaSouthwestern Institute of Physics, Chengdu 610041, ChinaSouthwestern Institute of Physics, Chengdu 610041, ChinaState Key Laboratory of Environment-Friendly Energy Materials, Southwest University of Science and Technology, Mianyang 621010, ChinaSouthwestern Institute of Physics, Chengdu 610041, ChinaSouthwestern Institute of Physics, Chengdu 610041, ChinaSouthwestern Institute of Physics, Chengdu 610041, ChinaNano-sized tungsten exhibits superior properties due to its high-density grain boundaries’ strengthening. The high-quality nano-sized powder is essential for sintering nano-sized tungsten bulks through powder metallurgy techniques. In this study, nano-sized tungsten powder was successfully synthesized by mechanochemical methods using mixed WO<sub>3</sub> and Mg powders. The effects of processing parameters on the morphology and microstructure of synthesized powder were thoroughly investigated. The results reveal that the thermite reaction of WO<sub>3</sub> and Mg is almost complete after 5 min of ball milling at a speed of 300 rpm. The average grain size of the tungsten powder decreases with the increasing milling duration and speed. Optimal average grain size and purity were achieved at a milling speed of 300 rpm and a milling duration ranging from 30 to 120 min. Moreover, centrifugation sieving further reduces the average grain size of tungsten powder to 19.5 nm. In addition, the entire mechanochemical process can be divided into two stages: the reaction stage and the grain size refinement stage.https://www.mdpi.com/2075-4701/14/9/1079nano-sized tungsten powdermechanochemical processingmilling parametersaverage grain sizeimpurity
spellingShingle Feng Li
Guihang Zhang
Pengfei Zheng
Wei Qian
Yaxia Wei
Bingsheng Li
Ming Zhang
Zhijie Zhang
Tong Che
Effect of Ball Milling Parameters on Properties of Nano-Sized Tungsten Powder via Mechanochemical Processing
Metals
nano-sized tungsten powder
mechanochemical processing
milling parameters
average grain size
impurity
title Effect of Ball Milling Parameters on Properties of Nano-Sized Tungsten Powder via Mechanochemical Processing
title_full Effect of Ball Milling Parameters on Properties of Nano-Sized Tungsten Powder via Mechanochemical Processing
title_fullStr Effect of Ball Milling Parameters on Properties of Nano-Sized Tungsten Powder via Mechanochemical Processing
title_full_unstemmed Effect of Ball Milling Parameters on Properties of Nano-Sized Tungsten Powder via Mechanochemical Processing
title_short Effect of Ball Milling Parameters on Properties of Nano-Sized Tungsten Powder via Mechanochemical Processing
title_sort effect of ball milling parameters on properties of nano sized tungsten powder via mechanochemical processing
topic nano-sized tungsten powder
mechanochemical processing
milling parameters
average grain size
impurity
url https://www.mdpi.com/2075-4701/14/9/1079
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