Impact Characteristics and Fatigue Life Analysis of Multi-Wire Recoil Spring for Guns

Recoil spring is a key part in automatic or semi-automatic weapons re-entry mechanism. Because the stranded wire helical spring (SWHS) has longer fatigue life than an ordinary single-wire cylindrically helical spring, it is often used as a recoil spring in various weapons. Due to the lack of in-dept...

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Main Authors: Zhifang Wei, Xiaolian Zhang, Yecang Hu, Yangyang Cheng
Format: Article
Language:English
Published: Wiley 2020-01-01
Series:Shock and Vibration
Online Access:http://dx.doi.org/10.1155/2020/8853707
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author Zhifang Wei
Xiaolian Zhang
Yecang Hu
Yangyang Cheng
author_facet Zhifang Wei
Xiaolian Zhang
Yecang Hu
Yangyang Cheng
author_sort Zhifang Wei
collection DOAJ
description Recoil spring is a key part in automatic or semi-automatic weapons re-entry mechanism. Because the stranded wire helical spring (SWHS) has longer fatigue life than an ordinary single-wire cylindrically helical spring, it is often used as a recoil spring in various weapons. Due to the lack of in-depth research on the dynamic characteristics of the current multi-wire recoil spring in recoil and re-entry processes, the fatigue life analysis of the current multi-wire recoil spring usually only considers uniform loading and does not consider dynamic impact loads, which cannot meet modern design requirements. Therefore, this paper proposes a research method for fatigue life prediction analysis of multi-wire recoil spring. Firstly, based on the secondary development of UG, a three-wire recoil spring parameterized model for a gun is established. Secondly, ABAQUS is used to carry out a finite element analysis of its dynamic response characteristics under impact, and experimental verification is performed. Then, based on the stress-time history curve of the dangerous position obtained by finite element analysis, the rain flow counting method is used to obtain the fatigue stress spectrum of recoil spring. Finally, according to the Miner fatigue cumulative damage theory, the fatigue life prediction of the recoil spring based on the S-N curve of the material is compared with experimental results. The research results show that the recoil spring has obvious transient characteristics during the impact of the bolt carrier. The impact velocity is far greater than the propagation speed of the stress wave in the recoil spring, which easily causes the spring coils to squeeze each other. The maximum stress occurs at the fixed end of the spring. And the mean fatigue curve (50% survival rate) is used to predict the life of the recoil spring. The calculation result is 8.6% different from the experiment value, which proves that the method has certain reliability.
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institution Kabale University
issn 1070-9622
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language English
publishDate 2020-01-01
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spelling doaj-art-b1ff003175f94732af7c87a09251cd6c2025-08-20T03:39:25ZengWileyShock and Vibration1070-96221875-92032020-01-01202010.1155/2020/88537078853707Impact Characteristics and Fatigue Life Analysis of Multi-Wire Recoil Spring for GunsZhifang Wei0Xiaolian Zhang1Yecang Hu2Yangyang Cheng3College of Mechatronics Engineering, North University of China, No. 3, Xueyuan Road, Jiancaoping, Taiyuan, Shanxi, ChinaSouthwest Technology and Engineering Research Institute, No. 33, Yuzhou Road, Shiqiaopu, Jiulongpo, Chongqing, ChinaSichuan Academy of Aerospace Technology, No. 118, North Aerospace Road, Longquanyi, Chengdu, Sichuan, ChinaCollege of Mechatronics Engineering, North University of China, No. 3, Xueyuan Road, Jiancaoping, Taiyuan, Shanxi, ChinaRecoil spring is a key part in automatic or semi-automatic weapons re-entry mechanism. Because the stranded wire helical spring (SWHS) has longer fatigue life than an ordinary single-wire cylindrically helical spring, it is often used as a recoil spring in various weapons. Due to the lack of in-depth research on the dynamic characteristics of the current multi-wire recoil spring in recoil and re-entry processes, the fatigue life analysis of the current multi-wire recoil spring usually only considers uniform loading and does not consider dynamic impact loads, which cannot meet modern design requirements. Therefore, this paper proposes a research method for fatigue life prediction analysis of multi-wire recoil spring. Firstly, based on the secondary development of UG, a three-wire recoil spring parameterized model for a gun is established. Secondly, ABAQUS is used to carry out a finite element analysis of its dynamic response characteristics under impact, and experimental verification is performed. Then, based on the stress-time history curve of the dangerous position obtained by finite element analysis, the rain flow counting method is used to obtain the fatigue stress spectrum of recoil spring. Finally, according to the Miner fatigue cumulative damage theory, the fatigue life prediction of the recoil spring based on the S-N curve of the material is compared with experimental results. The research results show that the recoil spring has obvious transient characteristics during the impact of the bolt carrier. The impact velocity is far greater than the propagation speed of the stress wave in the recoil spring, which easily causes the spring coils to squeeze each other. The maximum stress occurs at the fixed end of the spring. And the mean fatigue curve (50% survival rate) is used to predict the life of the recoil spring. The calculation result is 8.6% different from the experiment value, which proves that the method has certain reliability.http://dx.doi.org/10.1155/2020/8853707
spellingShingle Zhifang Wei
Xiaolian Zhang
Yecang Hu
Yangyang Cheng
Impact Characteristics and Fatigue Life Analysis of Multi-Wire Recoil Spring for Guns
Shock and Vibration
title Impact Characteristics and Fatigue Life Analysis of Multi-Wire Recoil Spring for Guns
title_full Impact Characteristics and Fatigue Life Analysis of Multi-Wire Recoil Spring for Guns
title_fullStr Impact Characteristics and Fatigue Life Analysis of Multi-Wire Recoil Spring for Guns
title_full_unstemmed Impact Characteristics and Fatigue Life Analysis of Multi-Wire Recoil Spring for Guns
title_short Impact Characteristics and Fatigue Life Analysis of Multi-Wire Recoil Spring for Guns
title_sort impact characteristics and fatigue life analysis of multi wire recoil spring for guns
url http://dx.doi.org/10.1155/2020/8853707
work_keys_str_mv AT zhifangwei impactcharacteristicsandfatiguelifeanalysisofmultiwirerecoilspringforguns
AT xiaolianzhang impactcharacteristicsandfatiguelifeanalysisofmultiwirerecoilspringforguns
AT yecanghu impactcharacteristicsandfatiguelifeanalysisofmultiwirerecoilspringforguns
AT yangyangcheng impactcharacteristicsandfatiguelifeanalysisofmultiwirerecoilspringforguns