MODELING AND INFLUENCING FACTOR ANALYSIS OF WORN SPROCKETS IN MINING SCRAPER CONVEYOR

Sprocket chain ring drive system is the core component of scraper conveyors. The wear of sprocket chain socket is one of the main fault of scraper conveyors. Started with the analysis of the meshing transmission characteristics of the sprocket chain socket, constructed the Archard linear wear model,...

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Main Author: WANG Peng
Format: Article
Language:zho
Published: Editorial Office of Journal of Mechanical Strength 2025-07-01
Series:Jixie qiangdu
Subjects:
Online Access:http://www.jxqd.net.cn/thesisDetails#10.16579/j.issn.1001.9669.2025.07.012
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author WANG Peng
author_facet WANG Peng
author_sort WANG Peng
collection DOAJ
description Sprocket chain ring drive system is the core component of scraper conveyors. The wear of sprocket chain socket is one of the main fault of scraper conveyors. Started with the analysis of the meshing transmission characteristics of the sprocket chain socket, constructed the Archard linear wear model, calculated the wear depth of the chain socket’s linear under working conditions, measured the wear depth of the actual wear sprocket, and verified the accuracy of the Archard linear wear model. The deformation model of ring chain was constructed by finite element method, the shape change of chain socket busbar was predicted, and the shape of sprocket tooth surface after wear was reconstructed according to the change of direction and busbar. The influencing factors of chain socket wear were analyzed. The results show that increasing the hardness of sprocket material, reducing the chain speed, the load and the laying angle can reduce the chain wear. This study provides a basis for the study of the wear pattern of sprocket chain of scraper conveyors.
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institution Kabale University
issn 1001-9669
language zho
publishDate 2025-07-01
publisher Editorial Office of Journal of Mechanical Strength
record_format Article
series Jixie qiangdu
spelling doaj-art-b1ade199de0e451f8aee33a9b2d7cf0b2025-08-20T03:34:09ZzhoEditorial Office of Journal of Mechanical StrengthJixie qiangdu1001-96692025-07-014793100115606264MODELING AND INFLUENCING FACTOR ANALYSIS OF WORN SPROCKETS IN MINING SCRAPER CONVEYORWANG PengSprocket chain ring drive system is the core component of scraper conveyors. The wear of sprocket chain socket is one of the main fault of scraper conveyors. Started with the analysis of the meshing transmission characteristics of the sprocket chain socket, constructed the Archard linear wear model, calculated the wear depth of the chain socket’s linear under working conditions, measured the wear depth of the actual wear sprocket, and verified the accuracy of the Archard linear wear model. The deformation model of ring chain was constructed by finite element method, the shape change of chain socket busbar was predicted, and the shape of sprocket tooth surface after wear was reconstructed according to the change of direction and busbar. The influencing factors of chain socket wear were analyzed. The results show that increasing the hardness of sprocket material, reducing the chain speed, the load and the laying angle can reduce the chain wear. This study provides a basis for the study of the wear pattern of sprocket chain of scraper conveyors.http://www.jxqd.net.cn/thesisDetails#10.16579/j.issn.1001.9669.2025.07.012Wear of chain socketsMeshing transmission characteristicArchard linear wear modelDeformation model of a circular ring chain
spellingShingle WANG Peng
MODELING AND INFLUENCING FACTOR ANALYSIS OF WORN SPROCKETS IN MINING SCRAPER CONVEYOR
Jixie qiangdu
Wear of chain sockets
Meshing transmission characteristic
Archard linear wear model
Deformation model of a circular ring chain
title MODELING AND INFLUENCING FACTOR ANALYSIS OF WORN SPROCKETS IN MINING SCRAPER CONVEYOR
title_full MODELING AND INFLUENCING FACTOR ANALYSIS OF WORN SPROCKETS IN MINING SCRAPER CONVEYOR
title_fullStr MODELING AND INFLUENCING FACTOR ANALYSIS OF WORN SPROCKETS IN MINING SCRAPER CONVEYOR
title_full_unstemmed MODELING AND INFLUENCING FACTOR ANALYSIS OF WORN SPROCKETS IN MINING SCRAPER CONVEYOR
title_short MODELING AND INFLUENCING FACTOR ANALYSIS OF WORN SPROCKETS IN MINING SCRAPER CONVEYOR
title_sort modeling and influencing factor analysis of worn sprockets in mining scraper conveyor
topic Wear of chain sockets
Meshing transmission characteristic
Archard linear wear model
Deformation model of a circular ring chain
url http://www.jxqd.net.cn/thesisDetails#10.16579/j.issn.1001.9669.2025.07.012
work_keys_str_mv AT wangpeng modelingandinfluencingfactoranalysisofwornsprocketsinminingscraperconveyor