Self SOC Estimation for Second-Life Lithium-Ion Batteries

Lithium-ion batteries (LIB) are the mainstream technology for energy storage in several industrial segments, such as mobility and stationary systems for solar, wind, or other alternative energy source. This technology has a long lifetime, low self-discharge, high capacity and density, and can store...

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Bibliographic Details
Main Authors: Joelton Deonei Gotz, Emilson Ribeiro Viana, Jose Rodolfo Galvao, Fernanda Cristina Correa, Milton Borsato, Alceu Andre Badin
Format: Article
Language:English
Published: IEEE 2025-01-01
Series:IEEE Access
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Online Access:https://ieeexplore.ieee.org/document/10975774/
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Summary:Lithium-ion batteries (LIB) are the mainstream technology for energy storage in several industrial segments, such as mobility and stationary systems for solar, wind, or other alternative energy source. This technology has a long lifetime, low self-discharge, high capacity and density, and can store energy longer. Despite that, LIB is suitable to supply power for electric mobility if its state of health (SOH) is higher than 80%. Then, an alternative for batteries with SOH below that is recycling or second-life batteries (SLB). The first is expensive and complex; only some companies retain the technology. Still, the SLB can be an excellent solution to maintaining LIBs in operation for slow vehicles or stationary systems. However, SLB requires intelligent battery management systems (BMS) because the packs are composed of cells with different characteristics, which makes the operation more difficult. This work presents a system consisting of two Machine Learning (ML) layers to automatically estimate the state of charge (SOC) of SLB independent of the battery’s capacity or age. In the first phase, a Random Forest (RF) model was built and trained to discover the curve capacity of different SLB characteristics and capacities. After the capacity curve selection, in the second phase, a new RF model was built and trained for each capacity curve to make SOC inferences of the batteries. The discharge data curve of one hundred batteries was used for the development, whereas eighteen were used for the training and eighty-two for tests. The results indicated a root square mean error (RSME) below 45 mAh for the capacity estimation (phase 1), and an RSME below 0.87% was found in the second phase for the SOC estimation. Finally, the capacity and SOC models have been inserted in a Raspberry system to measure the main parameters of SLB (voltage and current) and make inferences in real time independent of the cell’s age. The results showed an RSME below 100 mAh for the first layer and below 1% for the second layer of the system. The excellent results indicated that the proposed idea can be applied to SLB in a general way.
ISSN:2169-3536