The Use of Complex Additives for the Formation of Corrosion- and Wear-Resistant Epoxy Composites

The corrosion resistance and hydroabrasive resistance of the developed epoxy composite coatings are investigated in this paper. The analysis of the penetration index change after τ = 50–150 days of immersion in a water medium and 10% sulfuric acid solution is carried out. The optimal ratio of the mo...

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Main Authors: Andriy Buketov, Oleksandr Sapronov, Mykola Brailo, Danylo Stukhlyak, Serhii Yakushchenko, Natalia Buketova, Anna Sapronova, Vitalii Sotsenko
Format: Article
Language:English
Published: Wiley 2019-01-01
Series:Advances in Materials Science and Engineering
Online Access:http://dx.doi.org/10.1155/2019/8183761
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author Andriy Buketov
Oleksandr Sapronov
Mykola Brailo
Danylo Stukhlyak
Serhii Yakushchenko
Natalia Buketova
Anna Sapronova
Vitalii Sotsenko
author_facet Andriy Buketov
Oleksandr Sapronov
Mykola Brailo
Danylo Stukhlyak
Serhii Yakushchenko
Natalia Buketova
Anna Sapronova
Vitalii Sotsenko
author_sort Andriy Buketov
collection DOAJ
description The corrosion resistance and hydroabrasive resistance of the developed epoxy composite coatings are investigated in this paper. The analysis of the penetration index change after τ = 50–150 days of immersion in a water medium and 10% sulfuric acid solution is carried out. The optimal ratio of the modifier and nanodispersed (Si3N4, Al2O3, AlN, and TiN) and fibrous (viscose, polyamide, matka silk, rong, and cashmere) fillers in the epoxy binder is determined. It was allowed to slow down the process of electrochemical reaction on the metal surface. The penetration of aggressive media in such a coating during the time t = 150 days is 0.8–2.8%. It is 1.5–2 times lower than the similar indexes of the initial epoxy matrix. The rational combination of the fibrous filler (wool, acrylic PAN, and cashmere), modifier, and nanodispersed (Si3N4, AlF3, IH, and ZrH) filler in the epoxy binder is found, which allows to provide optimum indexes of wear rate. The wear rate under the action of a hydroabrasive of such a coating is I = 0.20%, which is 4 times lower than the similar indexes of the initial epoxy matrix. The wear mechanism of such coatings is caused by the physical and mechanical processes of microcutting and plastic deformation of the surface layer of the material.
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spelling doaj-art-b0cee4dbc4424ddbaca7fcf2bf610ff32025-08-20T02:19:16ZengWileyAdvances in Materials Science and Engineering1687-84341687-84422019-01-01201910.1155/2019/81837618183761The Use of Complex Additives for the Formation of Corrosion- and Wear-Resistant Epoxy CompositesAndriy Buketov0Oleksandr Sapronov1Mykola Brailo2Danylo Stukhlyak3Serhii Yakushchenko4Natalia Buketova5Anna Sapronova6Vitalii Sotsenko7Department of Transport Technologies, Kherson State Maritime Academy, 20 Ushakova Ave., Kherson 73000, UkraineDepartment of Transport Technologies, Kherson State Maritime Academy, 20 Ushakova Ave., Kherson 73000, UkraineDepartment of Transport Technologies, Kherson State Maritime Academy, 20 Ushakova Ave., Kherson 73000, UkraineDepartment of Computer Integrated Technologies, Ternopil Ivan Puluj National Technical University, 56, Ruska Str., Ternopil 46001, UkraineDepartment of Transport Technologies, Kherson State Maritime Academy, 20 Ushakova Ave., Kherson 73000, UkraineDepartment of Transport Technologies, Kherson State Maritime Academy, 20 Ushakova Ave., Kherson 73000, UkraineDepartment of Transport Technologies, Kherson State Maritime Academy, 20 Ushakova Ave., Kherson 73000, UkraineDepartment of Transport Technologies, Kherson State Maritime Academy, 20 Ushakova Ave., Kherson 73000, UkraineThe corrosion resistance and hydroabrasive resistance of the developed epoxy composite coatings are investigated in this paper. The analysis of the penetration index change after τ = 50–150 days of immersion in a water medium and 10% sulfuric acid solution is carried out. The optimal ratio of the modifier and nanodispersed (Si3N4, Al2O3, AlN, and TiN) and fibrous (viscose, polyamide, matka silk, rong, and cashmere) fillers in the epoxy binder is determined. It was allowed to slow down the process of electrochemical reaction on the metal surface. The penetration of aggressive media in such a coating during the time t = 150 days is 0.8–2.8%. It is 1.5–2 times lower than the similar indexes of the initial epoxy matrix. The rational combination of the fibrous filler (wool, acrylic PAN, and cashmere), modifier, and nanodispersed (Si3N4, AlF3, IH, and ZrH) filler in the epoxy binder is found, which allows to provide optimum indexes of wear rate. The wear rate under the action of a hydroabrasive of such a coating is I = 0.20%, which is 4 times lower than the similar indexes of the initial epoxy matrix. The wear mechanism of such coatings is caused by the physical and mechanical processes of microcutting and plastic deformation of the surface layer of the material.http://dx.doi.org/10.1155/2019/8183761
spellingShingle Andriy Buketov
Oleksandr Sapronov
Mykola Brailo
Danylo Stukhlyak
Serhii Yakushchenko
Natalia Buketova
Anna Sapronova
Vitalii Sotsenko
The Use of Complex Additives for the Formation of Corrosion- and Wear-Resistant Epoxy Composites
Advances in Materials Science and Engineering
title The Use of Complex Additives for the Formation of Corrosion- and Wear-Resistant Epoxy Composites
title_full The Use of Complex Additives for the Formation of Corrosion- and Wear-Resistant Epoxy Composites
title_fullStr The Use of Complex Additives for the Formation of Corrosion- and Wear-Resistant Epoxy Composites
title_full_unstemmed The Use of Complex Additives for the Formation of Corrosion- and Wear-Resistant Epoxy Composites
title_short The Use of Complex Additives for the Formation of Corrosion- and Wear-Resistant Epoxy Composites
title_sort use of complex additives for the formation of corrosion and wear resistant epoxy composites
url http://dx.doi.org/10.1155/2019/8183761
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