Study of the Intrinsic Factors Determining the Near-Threshold Fatigue Crack Propagation Behavior of a High-Strength Titanium Alloy

The resistance to near-threshold fatigue crack growth and its correlation with the microstructure of the Ti-5Al-3Mo-3V-2Zr-2Cr-1Nb-1Fe alloy were investigated. <i>K</i>-decreasing fatigue crack propagation rate tests were conducted on compact tension samples (ASTM standard) with a stress...

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Main Authors: Huan Wang, Yongqing Zhao, Ping Guo, Fei Qiang, Lei Zhang, Zhongli Qiao, Shewei Xin
Format: Article
Language:English
Published: MDPI AG 2025-01-01
Series:Metals
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Online Access:https://www.mdpi.com/2075-4701/15/1/84
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author Huan Wang
Yongqing Zhao
Ping Guo
Fei Qiang
Lei Zhang
Zhongli Qiao
Shewei Xin
author_facet Huan Wang
Yongqing Zhao
Ping Guo
Fei Qiang
Lei Zhang
Zhongli Qiao
Shewei Xin
author_sort Huan Wang
collection DOAJ
description The resistance to near-threshold fatigue crack growth and its correlation with the microstructure of the Ti-5Al-3Mo-3V-2Zr-2Cr-1Nb-1Fe alloy were investigated. <i>K</i>-decreasing fatigue crack propagation rate tests were conducted on compact tension samples (ASTM standard) with a stress ratio R of 0.1 and a frequency of 15 HZ in a laboratory atmosphere. At a similar strength level of 1200 MPa, the sample with a fine basket-weave microstructure (F-BW) displayed the slowest near-threshold fatigue crack propagation rate compared with the samples with equiaxed (EM) and basket-weave (BW) microstructures. The fatigue threshold value (Δ<i>K<sub>th</sub></i>) was 4.4 MPa·m<sup>1/2</sup> for F-BW, 3.6 for BW, and 3.2 for EM. The fracture surfaces and crack profiles were observed by scanning electron microscopy (SEM) and electron backscatter diffraction (EBSD) to elucidate the mechanism of fatigue crack propagation in the near-threshold regime. The results revealed that the near-threshold crack growth in the three samples was primarily transgranular. The crack always propagated parallel to the crystal plane, with a high Schmid factor. In addition, the near-threshold fatigue crack growth behavior was synergistically affected by the crack tip plastic zone and crack bifurcation. The increased fatigue crack propagation resistance in F-BW was attributed to the better stress/strain compatibility and greater number of interface obstacles in the crack tip plastic zone.
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spelling doaj-art-b0cc097ab3624a219fd6d95e8eceb9ae2025-01-24T13:41:38ZengMDPI AGMetals2075-47012025-01-011518410.3390/met15010084Study of the Intrinsic Factors Determining the Near-Threshold Fatigue Crack Propagation Behavior of a High-Strength Titanium AlloyHuan Wang0Yongqing Zhao1Ping Guo2Fei Qiang3Lei Zhang4Zhongli Qiao5Shewei Xin6State Key Laboratory for Mechanical Behavior of Materials, Xi’an Jiaotong University, Xi’an 710049, ChinaNorthwest Institute for Nonferrous Metal Research, Xi’an 710016, ChinaNorthwest Institute for Nonferrous Metal Research, Xi’an 710016, ChinaNorthwest Institute for Nonferrous Metal Research, Xi’an 710016, ChinaNorthwest Institute for Nonferrous Metal Research, Xi’an 710016, ChinaNorthwest Institute for Nonferrous Metal Research, Xi’an 710016, ChinaNorthwest Institute for Nonferrous Metal Research, Xi’an 710016, ChinaThe resistance to near-threshold fatigue crack growth and its correlation with the microstructure of the Ti-5Al-3Mo-3V-2Zr-2Cr-1Nb-1Fe alloy were investigated. <i>K</i>-decreasing fatigue crack propagation rate tests were conducted on compact tension samples (ASTM standard) with a stress ratio R of 0.1 and a frequency of 15 HZ in a laboratory atmosphere. At a similar strength level of 1200 MPa, the sample with a fine basket-weave microstructure (F-BW) displayed the slowest near-threshold fatigue crack propagation rate compared with the samples with equiaxed (EM) and basket-weave (BW) microstructures. The fatigue threshold value (Δ<i>K<sub>th</sub></i>) was 4.4 MPa·m<sup>1/2</sup> for F-BW, 3.6 for BW, and 3.2 for EM. The fracture surfaces and crack profiles were observed by scanning electron microscopy (SEM) and electron backscatter diffraction (EBSD) to elucidate the mechanism of fatigue crack propagation in the near-threshold regime. The results revealed that the near-threshold crack growth in the three samples was primarily transgranular. The crack always propagated parallel to the crystal plane, with a high Schmid factor. In addition, the near-threshold fatigue crack growth behavior was synergistically affected by the crack tip plastic zone and crack bifurcation. The increased fatigue crack propagation resistance in F-BW was attributed to the better stress/strain compatibility and greater number of interface obstacles in the crack tip plastic zone.https://www.mdpi.com/2075-4701/15/1/84high-strength titanium alloynear-threshold fatigue crack propagation behaviorfatigue threshold valueinterface obstacles
spellingShingle Huan Wang
Yongqing Zhao
Ping Guo
Fei Qiang
Lei Zhang
Zhongli Qiao
Shewei Xin
Study of the Intrinsic Factors Determining the Near-Threshold Fatigue Crack Propagation Behavior of a High-Strength Titanium Alloy
Metals
high-strength titanium alloy
near-threshold fatigue crack propagation behavior
fatigue threshold value
interface obstacles
title Study of the Intrinsic Factors Determining the Near-Threshold Fatigue Crack Propagation Behavior of a High-Strength Titanium Alloy
title_full Study of the Intrinsic Factors Determining the Near-Threshold Fatigue Crack Propagation Behavior of a High-Strength Titanium Alloy
title_fullStr Study of the Intrinsic Factors Determining the Near-Threshold Fatigue Crack Propagation Behavior of a High-Strength Titanium Alloy
title_full_unstemmed Study of the Intrinsic Factors Determining the Near-Threshold Fatigue Crack Propagation Behavior of a High-Strength Titanium Alloy
title_short Study of the Intrinsic Factors Determining the Near-Threshold Fatigue Crack Propagation Behavior of a High-Strength Titanium Alloy
title_sort study of the intrinsic factors determining the near threshold fatigue crack propagation behavior of a high strength titanium alloy
topic high-strength titanium alloy
near-threshold fatigue crack propagation behavior
fatigue threshold value
interface obstacles
url https://www.mdpi.com/2075-4701/15/1/84
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