EV Hybrid Battery With Integrated Multilevel Neutral-Point-Clamped Interfacing and Lossless Intermodule State-of-Charge Balancing

The battery is at the heart of the electric vehicle and determines many of its key performance features. Therefore, an optimized design of the battery is critical. On the one hand, the design of batteries based on a single battery cell leads in many cases to oversized batteries in terms of energy or...

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Main Authors: Gabriel Garcia-Rojas, Sergio Busquets-Monge, Alber Filba-Martinez, Turev Sarikurt, Salvador Alepuz, Josep Bordonau
Format: Article
Language:English
Published: IEEE 2025-01-01
Series:IEEE Open Journal of the Industrial Electronics Society
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Online Access:https://ieeexplore.ieee.org/document/10820976/
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author Gabriel Garcia-Rojas
Sergio Busquets-Monge
Alber Filba-Martinez
Turev Sarikurt
Salvador Alepuz
Josep Bordonau
author_facet Gabriel Garcia-Rojas
Sergio Busquets-Monge
Alber Filba-Martinez
Turev Sarikurt
Salvador Alepuz
Josep Bordonau
author_sort Gabriel Garcia-Rojas
collection DOAJ
description The battery is at the heart of the electric vehicle and determines many of its key performance features. Therefore, an optimized design of the battery is critical. On the one hand, the design of batteries based on a single battery cell leads in many cases to oversized batteries in terms of energy or power, due to the diversity of requirements of the different electric vehicles. On the other hand, the use of a custom cell for each vehicle, optimized for its particular requirements, is not economically viable. Instead, hybrid batteries, combining only two battery cell chemistries, with distinct particular strengths, such as high specific energy or high specific power, offer an opportunity to cover a wide range of vehicle battery specifications while avoiding oversizing and dispersion in the cells to be employed. This work introduces a novel hybrid battery configuration, where the interfacing between the two sets of cells is accomplished through a bidirectional multilevel neutral-point-clamped dc–dc converter. The novel topology is presented, and a suitable power converter modulation and control strategy is developed. The feasibility and benefits of such configuration are demonstrated and illustrated. Particularly, the proposed battery system allows the balancing of the State-of-Charge (SoC) of the battery modules within both the sets of battery banks, which is achieved without introducing additional power losses. The SoC balancing is simply accomplished through the regulation of the power to be extracted/delivered from/to each battery module by the power converter during regular battery discharging and charging operations. The converter features enough regulation margin to correct substantial SoC imbalances. Overall, the proposed approach enables a modular and scalable design of the energy storage system for a wide range of electric vehicles, from only two different standard battery modules and a standard power semiconductor device, while optimizing the battery size for any given battery power and energy specification. Simulation and experimental results are provided in the case of a three-level internal battery interfacing to verify the good performance of the proposed novel hybrid battery configuration, modulation, and control.
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institution Kabale University
issn 2644-1284
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publishDate 2025-01-01
publisher IEEE
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series IEEE Open Journal of the Industrial Electronics Society
spelling doaj-art-b0956451f83d42a0b8c1faf4545d57932025-01-21T00:02:39ZengIEEEIEEE Open Journal of the Industrial Electronics Society2644-12842025-01-01613014410.1109/OJIES.2024.352526210820976EV Hybrid Battery With Integrated Multilevel Neutral-Point-Clamped Interfacing and Lossless Intermodule State-of-Charge BalancingGabriel Garcia-Rojas0https://orcid.org/0000-0003-2674-2769Sergio Busquets-Monge1https://orcid.org/0000-0002-8613-1110Alber Filba-Martinez2https://orcid.org/0000-0002-1785-0605Turev Sarikurt3https://orcid.org/0000-0002-1393-828XSalvador Alepuz4https://orcid.org/0000-0002-8285-9411Josep Bordonau5https://orcid.org/0000-0001-5587-7780Department of Electronic Engineering, Universitat Politècnica de Catalunya, Barcelona, SpainDepartment of Electronic Engineering, Universitat Politècnica de Catalunya, Barcelona, SpainCatalonia Energy Research Institute, Sant Adrià del Besòs, SpainRail Transport Technologies Institute, Scientific and Technological Research Council of Türkiye, Kocaeli, TürkiyeTecnoCampus Mataró-Maresme, Universitat Pompeu Fabra, Mataró, SpainDepartment of Electronic Engineering, Universitat Politècnica de Catalunya, Barcelona, SpainThe battery is at the heart of the electric vehicle and determines many of its key performance features. Therefore, an optimized design of the battery is critical. On the one hand, the design of batteries based on a single battery cell leads in many cases to oversized batteries in terms of energy or power, due to the diversity of requirements of the different electric vehicles. On the other hand, the use of a custom cell for each vehicle, optimized for its particular requirements, is not economically viable. Instead, hybrid batteries, combining only two battery cell chemistries, with distinct particular strengths, such as high specific energy or high specific power, offer an opportunity to cover a wide range of vehicle battery specifications while avoiding oversizing and dispersion in the cells to be employed. This work introduces a novel hybrid battery configuration, where the interfacing between the two sets of cells is accomplished through a bidirectional multilevel neutral-point-clamped dc–dc converter. The novel topology is presented, and a suitable power converter modulation and control strategy is developed. The feasibility and benefits of such configuration are demonstrated and illustrated. Particularly, the proposed battery system allows the balancing of the State-of-Charge (SoC) of the battery modules within both the sets of battery banks, which is achieved without introducing additional power losses. The SoC balancing is simply accomplished through the regulation of the power to be extracted/delivered from/to each battery module by the power converter during regular battery discharging and charging operations. The converter features enough regulation margin to correct substantial SoC imbalances. Overall, the proposed approach enables a modular and scalable design of the energy storage system for a wide range of electric vehicles, from only two different standard battery modules and a standard power semiconductor device, while optimizing the battery size for any given battery power and energy specification. Simulation and experimental results are provided in the case of a three-level internal battery interfacing to verify the good performance of the proposed novel hybrid battery configuration, modulation, and control.https://ieeexplore.ieee.org/document/10820976/Hybrid batterymodulationmultilevelneutral point clamped (NPC)State-of-Charge (SoC) balancing
spellingShingle Gabriel Garcia-Rojas
Sergio Busquets-Monge
Alber Filba-Martinez
Turev Sarikurt
Salvador Alepuz
Josep Bordonau
EV Hybrid Battery With Integrated Multilevel Neutral-Point-Clamped Interfacing and Lossless Intermodule State-of-Charge Balancing
IEEE Open Journal of the Industrial Electronics Society
Hybrid battery
modulation
multilevel
neutral point clamped (NPC)
State-of-Charge (SoC) balancing
title EV Hybrid Battery With Integrated Multilevel Neutral-Point-Clamped Interfacing and Lossless Intermodule State-of-Charge Balancing
title_full EV Hybrid Battery With Integrated Multilevel Neutral-Point-Clamped Interfacing and Lossless Intermodule State-of-Charge Balancing
title_fullStr EV Hybrid Battery With Integrated Multilevel Neutral-Point-Clamped Interfacing and Lossless Intermodule State-of-Charge Balancing
title_full_unstemmed EV Hybrid Battery With Integrated Multilevel Neutral-Point-Clamped Interfacing and Lossless Intermodule State-of-Charge Balancing
title_short EV Hybrid Battery With Integrated Multilevel Neutral-Point-Clamped Interfacing and Lossless Intermodule State-of-Charge Balancing
title_sort ev hybrid battery with integrated multilevel neutral point clamped interfacing and lossless intermodule state of charge balancing
topic Hybrid battery
modulation
multilevel
neutral point clamped (NPC)
State-of-Charge (SoC) balancing
url https://ieeexplore.ieee.org/document/10820976/
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